background image

13

s

s

s

Cleaning the combustion chamber

1.   Set the operating 

switch to the "0" 
position and remove 
the power plug from 
the mains socket.

2.   Remove the burner cladding 

[1] after opening the two quick 
couplings [2].

3.   Loosen the 2 lower fastening 

screws on the burner flange [6].

4.   Loosen the clamping screw 

[7] on the burner flange 6 and 
withdraw the burner towards 
the front.

X

6

7

Additional notes for unit 
maintenance

   All work must be carried out 

exclusively by authorised 
specialists with the appropriate 
equipment.  
A log should be created and 
kept safely by the operator

   It is essential that the forced-air 

burner is serviced and adjusted 
by authorised specialists

1.   Check the flange seal and 

replace if necessary.

2.   Fasten the burner flange 

to the unit housing with 
the four fastening screws.  

Note the "UP" 

marking!

3.   Tighten the top 2 fastening 

screws firmly.

4.   Tighten the lower 2 fastening 

screws gently and with only 
light force so that the burner 
flange can still be pulled 
together.

5.   Slide the flame tube 

of the burner into the burner 
flange. 

Observe dimensions in 
the sketch!

6.   Clamp the flame tube firmly 

into place with the clamping 
screw [7] whilst lifting 
the burner slightly (3° tilt). 

7.   Lastly, tighten the bottom 

2 fastening screws  firmly.

8.   Check the fuel filter insert 

[3] for leaks and replace if 
necessary.

9.   Re-fit burner cladding and 

fasten with the quick couplings.

3

4

6

2

1

5

ATTEnTiOn

An electrical safety check must 
be carried out in accordance 
with VDE 0701 after any work 
on the units.

nOTE

The restrictions on exhaust gas 
losses per §11 of the ordinance 
on small furnace systems 
(1st. BImSchV) must be 
observed.

5.   Withdraw the burner and 

carefully set it down beside 
the unit.

6.   Remove the burner flange [6].
7.   Take care not to damage 

the flange seals, as far as is 
possible.  

Damaged flange seals can 

result in incorrect air induction.

8.   Clean the combustion chamber 

through the burner opening 
with a vacuum cleaner.  
A special boiler cleaning set 
for the REMKO industrial 
vacuum cleaner is available as 
an accessory.

Installation of the burner flange 
and the burner

ATTEnTiOn

Repair work on the electrical 
installation and on the burner 
must be performed exclusively 
by authorised specialists 
for safety reasons.

Burner HTL 80  

X = 20 mm 

Burner HTL 170  

X = 30 mm

Summary of Contents for HTL 170

Page 1: ...Edition GB D09 REMKO HTL 80 HTL 170 Oil heating systems Operation Technology Replacement parts...

Page 2: ......

Page 3: ...errors or misprints Made by REMKO Safety notes 4 Unit description 5 Installation instructions 6 Safety device 7 Exhaust ducting 8 Before commissioning 9 10 Commissioning 10 11 Shutdown 11 Care and mai...

Page 4: ...ashers etc Portable fuel containers must only be set up and used in observance of the technical rules for combustible liquids TRbF 20 Any additional conditions from the respective regional building re...

Page 5: ...direction of the fan motor as standard With factory fitted forced air oil burners the HTL 170 units have integrated REMKO Multiflex oil pre heating fitted as standard With the HTL 80 this is availabl...

Page 6: ...installed in well ventilated spaces and not in living areas or similar recreational areas Room heating The units may only be operated for room heating with a room thermostat accessory The fresh air su...

Page 7: ...perature of ca 220 C is reached the fill medium will be emptied and the safety device is permanently triggered Resetting is no longer possible The controller is no longer fully functional and must be...

Page 8: ...sories It is also possible to operate the units outside or in open rooms halls without exhaust gas routing However we recommend fitting a 1m exhaust gas duct with a rain hood on top example 2 in order...

Page 9: ...ght left Mixed air operation For operation of the unit in mixed air mode it is necessary to fit the intake nozzles available as accessories In order to guarantee adequate air throughput the second int...

Page 10: ...outside temperatures Even at low outside temperatures it is necessary to ensure that there is an adequate supply of heating oil that is capable of flowing Paraffin formation can start with temperatur...

Page 11: ...atically after a brief burner pre ventilation if heat is required and then runs fully automatically Shutdown 3 1 4 Attention Never interrupt the power supply prior to the completion of the follow up c...

Page 12: ...e defective parts properly replaced Check the fan blades and combustion chamber with heat exchanger for contamination at regular intervals and clean these if necessary Check the on site oil tank regul...

Page 13: ...rner flange Observe dimensions in the sketch 6 Clamp the flame tube firmly into place with the clamping screw 7 whilst lifting the burner slightly 3 tilt 7 Lastly tighten the bottom 2 fastening screws...

Page 14: ...routing when operating with hoses Air inlets or outlets are not free or are inadequate 8 Check whether the Burner fault indicator light on the control panel is illuminated If this is the case then re...

Page 15: ...als are processed the majority of which are recyclable You also contribute to environmental protection by ensuring that your old equipment is only disposed of in an environmentally friendly manner The...

Page 16: ...61 20 24 3 2 12 13 32 34 35 42 46 47 50 52 51 53 54 55 70 We reserve the right to modify the dimensions and design as part of the ongoing technical development process 12 61 Temperature probe REMKO Mu...

Page 17: ...4 Sealing cap 1104728 1104784 35 Centre wall 1104841 1104862 36 Intake grill right left 1104842 1104863 40 Back wall 1104843 1104864 41 Switching cabinet cmpl 1104783 1 1104865 42 Seal for switching c...

Page 18: ...2 2 4 4 2 4 3 1 HW 07 13 N PE L1 N 230 V 50 Hz C 5 V Option EDV Nr 1071411 A B 11 14 31 34 12 32 Legend C Capacitor H1 Operating lamp green H2 External burner fault lamp red HR Auxiliary relay KL Ter...

Page 19: ...temperature limiter X1 Terminal block M Fan motor WS Burner connector 7 pole RT Thermostat receptacle V Multiflex oil pre heating 1F3 1 Controller fuse 2K2 1 Mains fuse 2K2 2 Time relay 2K3 1 Mains fu...

Page 20: ...setting must be adapted to the unit specific and structural conditions A B M G Fig 2 M G Fig 1 Size dimensions A B C D HTL 80 5 5 7 3 HTL 170 7 8 5 3 Required nozzle size The selection of the require...

Page 21: ...fitting 2 to the desired value with the adjusting screw 1 Air flap 3 4 1 2 All values provided are only preliminary settings and must be adapted or calibrated in accordance with the exhaust gas analy...

Page 22: ...only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in accor...

Page 23: ...10 340 Max total pressure Pa 410 520 Fuel Heating oil EL acc to DIN 51603 1 or diesel fuel Max fuel consumption l h 8 3 15 5 Danfoss oil nozzle2 USG 1 75 60 S 3 00 80 S Pump pressure approx 2 bar 12 1...

Page 24: ...ust be advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is qu...

Reviews: