REMKO HTL 150 FB Operation,Technology,Spare Parts Download Page 5

Safety Mechanisms

 

 

Three-speed combination regulator in accordance 
with DIN 3440 

The unit has 3 functions: 

◊ 

Fan regulator (TR) 

◊ 

Temperature monitor (TW) 

◊ 

Safety temperature limiter (STB) 

Fan regulator (TR) 

The temperature control thermostat switches the circu-
lation fan on and off. The activation point is set by 
means of the adjustment lever. 

Target value approx. 35 °C. 

Temperature monitor for the burner (TW) 

The temperature monitor limits the temperature of the 
units and the air being blown out via the burner in heat-
ing mode. The activation point is set using the adjust-
ment screw on the target value spindle. 

Target value approx. 85°C. 

Safety temperature limiter (STB) 

The STB controls the temperature monitor. There is a 
button that, when pressed, prevents the burner from the 
restarting. The reset button on the control box must be 
pressed 

The activation point is fixed in accordance with DIN 
3440. 

Information about the safety mechanisms 

The sensors of the safety mechanisms are self-
monitoring and can work at cold temperatures of down 
to -20 °C. At temperatures below 20 °C, they switch off 
and when the temperature rises, they switch back on 
again. 

When the sensor or capillary tube is damaged, or when 
an excess temperature of approximately 220°C is 

 

reached, the liquid contained in the thermostat is emp-
tied and the safety mechanism switches the unit off. 
The temperature control thermostat is no longer oper-
able and must be replaced. 

If the three-speed combination regulator needs to be re-
placed, only use the original REMKO-spare part ref. no. 
1102562. 

Make sure to observe the following: 

◊ 

Make absolutely sure that the units are carefully in-
stalled and assembled. 

◊ 

Do not bend the capillary tubes close to solder 
points. 

◊ 

When installing the capillary tubes, be careful not to 
damage or bend them too sharply. 

◊ 

The sensors may only be mounted at the attachment 
points created for this purpose at the factory. 

◊ 

The sensors must always be kept free of dirt and 
dust. 

The combustion chamber with heat-exchanger is 
heated up until the temperature monitor switches on 
(target temperature of 80 to 85 °C). The temperature 
regulator (target temperature 35 to 40 °C) automatically 
switches the air supply fan on beforehand. The green 
“fan“ operating light is illuminated on the control panel 
for monitoring purposes. Warm air is blown out. 

When the room thermostat is in operation, the process 
above is automatically repeated depending on the 
amount of heat required. 

After the device is switched off with the operating switch 
or the room thermostat, the air supply fan runs for a cer-
tain amount of time to cool the combustion chamber with 
heat-exchanger and then switches off. This process can 
be repeated several times. 

Monitoring Unit Operation

 

All functions of the device are her carried out fully auto-
matically and monitored for safety by the three-speed 
combination regulator and the automatic burner relay 
(part of the forced-air oil burner). 

If the flame burns irregularly or goes out, the unit is 
switched off by the automatic burner relay. The control 
lamp on the control panel and the red malfunction lamp 
“Burner” light up. 

The unit may only be restarted after the automatic 
burner relay has been manually released by pressing 
the “Burner” reset button on the control box. 

The temperature control thermostat (TR) regulates op-
eration of the fan. The temperature monitor (TW) limits 
the temperature of the air blown out of the unit in heat-
ing mode via the forced-air oil burner. 

The safety temperature limiter (STB) interrupts opera-
tion of the unit or burner when extreme overheating oc-
curs or if the TW stops working or is defective. The red 
malfunction light “Overheating” is illuminated on the 
control panel. 

The STB is released by pressing the “Overheating” but-
ton on the control panel. The STB can only be manually 
released after the unit has cooled.

 

The fan motor is monitored by a thermal overcurrent re-
lay. If the capacity of the motor is overloaded, operation 
is interrupted by the relay and the red malfunction light 
“Fan” is illuminated on the control panel. 

All electrical components are also protected by safety 
mechanisms. They can only be reset once the control 
box has been opened. Prior to opening the control box, 
the unit must be unplugged from the power supply. 

Prior to resetting the unit, the causes of the malfunction 
must be identified.

 

*

 

Before releasing the safety temperature limiter 
(STB), the possible causes of the malfunction 
must be identified. 

Summary of Contents for HTL 150 FB

Page 1: ...REMKO powerful like a bear REMKO HTL 150 FB HTL 250 FB Mobile oil fired heating centers Edition D R02 Operation Technology Spare Parts...

Page 2: ......

Page 3: ...TL 150 FB 16 Wiring Diagram HTL 200 250 FB 17 Wiring Diagram HTL FB 18 Technical Data 18 Maintenance Log 19 Read these instructions carefully before setting up operating the unit Our guarantee becomes...

Page 4: ...r protected from weather conditions They are operated with a separate forced air oil burner and are suitable for outdoor operation The units are equipped both with a high performance axial fan that re...

Page 5: ...temperature 35 to 40 C automatically switches the air supply fan on beforehand The green fan operating light is illuminated on the control panel for monitoring purposes Warm air is blown out When the...

Page 6: ...for combustion exists when for example the room content in m is equivalent to at least 10 times the rated heat output in kW of all heating units in operation in the room and natural air venti lation i...

Page 7: ...eans of pipes or special hot air and plastic hoses The possible lengths of these lines depend on the air side resistance of the warm air ducting Make sure to observe the following when using warm air...

Page 8: ...t be exceeded Setting the thermal overcurrent relay 1 Measure each phase separately to eliminate meas urement errors 2 Set the thermal overcurrent relay according to the following calculation Multiply...

Page 9: ...cool the combus tion chamber and the heat exchanger and switches off at a later time The fan can be run several times until the unit is finally switched off Never interrupt the power supply except in...

Page 10: ...lters if necessary Check the unit for mechanical damage and replace defective parts if necessary Check the fan blades and combustion chamber with heat exchanger on a regular basis for dirt and clean t...

Page 11: ...on 3 Attach the exhaust connection properly Check the seal 7 and replace if necessary 4 Reattach all lines and connections and check them 5 Put the unit into operation and check that all operating mod...

Page 12: ...tance and chimney draft Loosen the Allen screw and ro tate the air intake nozzle to the desired position pay attention to the arrow min lower burner pressure max higher burner pressure Adjusting the s...

Page 13: ...opens and the burner would run with an insufficient quantity of air Setting Air quantity level 2 adjustment lever orange Turn back the adjustment lever for the Air quantity level 2 counter clockwise D...

Page 14: ...16 17 18 20 19 21 22 23 11 9 8 46 7 30 29 28 27 26 31 32 33 34 35 36 39 38 40 41 42 43 44 45 25 24 Unit housing Combustion chamber with heat exchanger 47 31 We reserve the right to make changes to dim...

Page 15: ...ottom rear 1105389 1105389 1105389 26 Fan console 1105390 1105391 1105391 27 Fan 1105375 1105377 1105380 28 Start up nozzle 1105376 1105378 1105378 29 Air intake plate 1105392 1105393 1105393 30 Linin...

Page 16: ...N X1 10 t 2 1 3 t t 1 0 2 K7 H4 H7 H3 H6 1 N L1 F4 RT STB A1 A2 1 5 4 X1 8 X1 12 X1 11 X1 7 X1 5 X1 4 X1 6 TW rot rot gr n rot St rlampe Brenner St rlampe Ventilator Betriebslampe Heizen Hilfsrelais F...

Page 17: ...3M K1M N L1 F4 K1T STB A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 X1 5 X1 4 X1 6 TR 2 rot gr n rot K5 K2M K3M D Sch tz Phasenfolge Relais Zeitrelais Ventilator Sch tz Betriebslampe Ventilator Betriebs stunde...

Page 18: ...6 8 7 1 Power consumption fuel pre heating W 300 300 300 Fuse protection customer installed A 3 x 16 3 x 16 3 x 16 Temperature increase t K 56 57 59 Sound pressure level LpA 1m 2 dB A 71 74 74 Air int...

Page 19: ...Date 9 Date 10 Date Signature Signature Signature Signature Signature 11 Date 12 Date 13 Date 14 Date 15 Date Signature Signature Signature Signature Signature 16 Date 17 Date 18 Date 19 Date 20 Date...

Page 20: ...REMKO GmbH Co KG Klima und W rmetechnik D 32791 Lage Im Seelenkamp 12 D 32777 Lage PO Box 1827 Phone 49 5232 606 0 Fax 49 5232 606260 E Mail info remko de Internet www remko de...

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