14
Gas 220 Ace Cascade Assembly Manual V 18042018
Pre Boiler Commissioning
Warning : Initial commissioning must be done by a qualified professional.
The cascade kits are pressure tested in the factory before delivery, however due to a number of joints
made during the assembly it’s required that a further pressure test is carried-out on completion of the
assembly of the hydraulic pipework.
Complete a gas strength / soundness test of the gas circuit including the Gas collector connections in
accordance with
IGE/UP/1A.
Commissioning
Follow the commissioning procedure from chapter 7 of the
Gas 220 Ace
Installation, user and
service manual.
Reference Guide
Gas 220 Ace Cascade Pipe Size Matrix
The cross over point from using
DN100
pipe kits to
DN150
pipe kits is when the total heat output is
above 1250kW. Total boiler outputs below 1250kW will use the DN100 Kits.
No of
Boilers
Total
KW
In Line
Kits
Remeha
Kit
Reference
Items Supplied in Kit.
1 X Gas
220 - 160
152.1
DN 100
KTSGA1L
LLH10+1GA10+160ADAP
1 X Gas
220 - 200
194.4
DN 100
KTSGA1L
LLH10+1GA10
1 X Gas
220 - 250
243.3
DN 100
KTSGA1L
LLH10+1GA10
1 X Gas
220 - 300
290.9
DN 100
KTSGA1L
LLH10+1GA10
2 X Gas
220 - 160
304.2
DN 100
KTSGA2L
LLH10+(2X160ADAP)
2 X Gas
220 - 200
388.8
DN 100
KTSGA2L
LLH10+2GAL10
2 X Gas
220 - 250
486.6
DN 100
KTSGA2L
LLH10+2GAL10
2 X Gas
220 - 300
581.8
DN 100
KTSGA2L
LLH10+2GAL10
3 X Gas
220 - 160
456.3
DN 100
KTSGA3L
LLH10+1GA10+(3X160ADAP)
3 X Gas
220 - 200
583.2
DN 100
KTSGA3L
LLH10+1GA10+2GAL10
3 X Gas
220 - 250
729.9
DN 100
KTSGA3L
LLH10+1GA10+2GAL10
3 X Gas
220 - 300
872.7
DN 100
KTSGA3L
LLH10+1GA10+2GAL10
4 X Gas
220 - 160
608.4
DN 100
KTSGA4L
LLH10+(4X160ADAP)