Reliance Water Heaters 184123-000 Instruction Manual Download Page 3

General Safety (cont’d)

3

WARNING

This water heater must not be installed directly on carpeting.

Carpeting must be protected by a metal or wood panel beneath

the appliance extending beyond the full width and depth of the

appliance by at least 3 inches (76.2mm) in any direction, or if the

appliance is installed in an alcove or closet, the entire floor must

be covered by the panel. Failure to heed this warning may result

in a fire hazard.

WARNING

A gas water heater cannot operate properly without the correct

amount of air for combustion. Do not install in a confined area

such as a closet, unless you provide air as shown in the “Locating

The New Water Heater” section. Never obstruct the flow of ven-

tilation air. If you have any doubts or questions at all, call your

gas company. Failure to provide the proper amount of combus-

tion air can result in a fire or explosion and can cause death, seri-

ous bodily injury, or property damage.

WARNING

If this water heater will be used in beauty shops, barber shops,

cleaning establishments, or self-service laundries with dry clean-

ing equipment, it is imperative that the water heater or water

heaters be installed so that combustion and ventilation air be

taken from outside these areas. Refer to the “Locating The New

Water Heater” section of this manual and also the current edition

of the National Fuel Gas Code, ANSI Z223.1, also referred to as

NFPA 54 for specifics provided concerning air required.

WARNING

VENT DAMPERS - Any vent damper, whether it is operated ther-

mally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heaters hav-

ing thermal efficiency in excess of 80% may produce a relatively

low flue gas temperature. Such temperatures may not be high

enough to properly open thermally operated vent dampers. This

would cause spillage of flue gases and may cause carbon monox-

ide poisoning.

Vent dampers must bear evidence of certification as complying

with the current edition of American National Standard ANSI

Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically and

mechanically actuated vent dampers). Before installation of any

vent damper, consult the  gas utility for further information.

WARNING

1. The appliance and its individual shutoff valve must be discon-

nected from the gas supply piping system during any pressure

testing of the gas system at test pressures in excess of 

1

2

pound

per square inch (3.5kPa).

2. The appliance must be isolated from the gas supply piping sys-

tem by closing its individual manual shutoff valve during any

pressure testing of the gas supply piping system at test pres-

sures equal or less than 

1

2

pound per square inch (3.5kPa).

WARNING

Soot build-up indicates a problem that requires correction before

further use. Turn “off” gas to water heater and leave “off” until

repairs are made, because failure to correct the cause of the soot-

ing can result in a fire or explosion causing death, serious bodily

injury, or property damage.

WARNING

The water heater with draft hood installed must be properly vent-

ed to a roof jack which terminates outdoors. Never operate the

water heater unless it is vented to the outdoors and has adequate

air supply to avoid risks of improper operation, explosion or

asphyxiation.

WARNING

Obstructed or deteriorated vent systems may present a serious

health risk or asphyxiation.

WARNING

Chemical vapor corrosion of the flue and vent system may occur if

air for combustion contains certain chemical vapors. Spray can

propellants, cleaning solvents, refrigerator and air conditioner

refrigerants, swimming pool chemicals, calcium and sodium chlo-

ride, waxes, bleach, and process chemicals are typical compounds

which are potentially corrosive.

WARNING

Minimum clearances between the water heater and combustible

and noncombustible construction are 1

at the sides and rear, 4

at the front, and 6

from the vent pipe. Clearance from the top of

the draft hood is 12

. Refer to the label on the water heater locat-

ed adjacent to the gas control valve for all clearances.

WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot water

system that has not been used for a long period of time (general-

ly two weeks or more). Hydrogen gas is extremely flammable

and explosive. To prevent the possibility of injury under these

conditions, we recommend the hot water faucet be opened for

several minutes at the kitchen sink before any electrical appli-

ances which are connected to the hot water system are used

(such as a dishwasher or washing machine). If hydrogen gas is

present, there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is opened.

There must be no smoking or open flame near the faucet at the

time it is open.

WARNING

INSULATING JACKETS: When installing an external water heater

insulation jacket on a gas water heater:

a. DO NOT cover the temperature-pressure relief valve.

b. DO NOT put insulation over any part of the top of the gas water

heater.

c. DO NOT put insulation over the gas control valve or gas control

valve/burner cover, or any access areas to the burner.

d. DO NOT let insulation around the gas water heater to get with-

in 8 inches of the floor (air must get to the burner).

e. DO NOT cover or remove operating instructions, and safety

related warning labels and materials affixed to the water heater.

Failure to heed this will result in the possibility of a fire or

explosion.

WARNING

Flood damage to a water heater may not be readily visible or

immediately detectible. However, over a period of time a flood-

ed water heater will create dangerous conditions which can

cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-

AGE. Call a qualified service technician or contractor to replace

a flooded water heater. Do not attempt to repair the unit! It must

be replaced!

CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the water

heater must be accomplished in such a manner that if the tank or

any connections should leak, the flow of water will not cause

damage to the structure. When such locations cannot be avoid-

ed, a suitable drain pan should be installed under the water

heater. Drain pans are available at your local hardware store.

Such a drain pan must be not greater than 1

1

2

inches deep, have

a minimum length and width of at least 2 inches greater than the

water heater dimensions and must be piped to an adequate

drain. The pan must not restrict combustion air flow.

Summary of Contents for 184123-000

Page 1: ... phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or death Improper installation adjustment ...

Page 2: ...ated gas in the area Search for odor of gas by sniffing at ground level in the vicinity of the appli ance If odor is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING Improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manual for assis tance or cal...

Page 3: ...oors Never operate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can pro...

Page 4: ... Propane L P Gas To Natural Gas 14 Installation Checklist 15 Lighting 16 17 Temperature Regulation 18 For Your Information 19 20 Start Up Conditions 19 Draft Hood Operation 19 Condensation 19 Smoke Odor 19 Thermal Expansion 19 Strange Sounds 19 Operational Conditions 19 20 Smelly Water 19 20 Air In Hot Water Faucets 20 High Temperature Shut Off System 20 Not Enough or No Hot Water 20 Water Is Too ...

Page 5: ...se DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains warnings through out the manu al that you must read and be aware of All warnings and all instructions are essential to the proper opera tion of the water heater and your safety Since we can not put everything on the fi...

Page 6: ...m requires water at temperatures higher than required for other uses the hot water system may require a means such as a mixing valve to be installed to temper the water at certain points of use Some peo ple are more likely to be permanently injured by hot water than others these include the elderly children the infirm or the physically mentally handicapped Before immersing yourself or anyone else ...

Page 7: ...consult these manufacturers for correct sizing If the opening is covered by louvers or screen the total free area must be 32 square inches Locating the New Water Heater When a drain pan is required an exterior door with lou vered openings must be used as shown in figure 1 page 6 INSTALLATION CLEARANCES TOP VIEW 1 MIN 1 MIN 4 MIN 1 MIN NOTE DOOR MUST BE ON OUTSIDE WALL OF MANUFACTURED HOME Figure 3...

Page 8: ...on or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING Minimum clearances between the water heater and combustible and noncombustible construction are 1 at the sides and rear 4 at the front and 6 from the vent pipe Clearance from the top of the draft hood is 12 Refer to the label on t...

Page 9: ...ystem shall be subjected to a pres sure test The test shall be made by subjecting the sys tem to air or water at 100 psi for 15 minutes without loss of pressure When air pressure is used the water heater shall not be connected during the test WHEN AIR TESTING REMOVE THE WATER LINES FROM THE WATER HEATER HOT OUTLET COLD INLET 9 WARNING This water heater shall not be connected to any heating systems...

Page 10: ...g must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life...

Page 11: ...od legs in the receiving holes on the top of the water heater The legs will snap in the holes to give a tight fit 2 Place the vent pipe over the draft hood With the vent pipe in position drill a small hole through both the vent pipe and draft hood Secure them together with a sheet metal screw CAUTION Never use this water heater unless it is completely filled with water To prevent damage to the tan...

Page 12: ... chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Make sure the gas supplied is the same type listed on the model rating plate The inlet gas pressure must not exceed 10 5 in water column 2 6kPa for ...

Page 13: ...d from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Step 11 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety in formation on For Your Safety label If you don t smell gas go to the next step Step 12 Find pilot follow metal tube from gas control The pilot is located in front of the burner See Figure 7 page 14 Step 13 If you don t smell gas tur...

Page 14: ...ilot orifice G brass color and in Step 8 turn control screw B in Figure 4 clockwise to stop Screw must be in OUT posi tion for Natural gas See Instruction Label for orifice sizes Maximum Supply Pressure 10 5 W C For Nat Gas 13 W C for Propane L P Gas Minimum Supply Pressure 5 W C for Nat Gas 11 W C For Propane L P Gas Installing the New Water Heater cont d B A GAS CONTROL KNOB TEMPERATURE ADJ DIAL...

Page 15: ...URE RELIEF VALVE TEE SHUTOFF VALVE DISCHARGE PIPE Do not cap or plug Must terminate beneath manufactured home MODEL RATING PLATE 6 Is there proper clearance between the water heater and anything that might catch fire See the Locating the New Water Heater section 7 Do you have adequate ventilation so that the water heater will operate properly See the Locating the New Water Heater section 8 Is the ...

Page 16: ...e attempting to light or relight the water heater s pilot or turning on a nearby electrical light switch be absolutely sure there is no accumulated gas in the area Search for odor of gas by sniffing at ground level in the vicinity of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING AN ODORANT IS ADDED T...

Page 17: ...his label If you don t smell gas go to the next step 6 Remove or open inner door located below the gas control unit Figure 11 7 Find pilot follow metal tube from gas control The pilot is located in front of the burner 8 If you don t smell gas turn knob on gas control counter clockwise to PILOT position Figure 9 9 Push in control knob all the way and hold down Immediately light the pilot with a mat...

Page 18: ...RNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyon...

Page 19: ... others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heat ed it expands thermal expansion and closed systems do not allow for the expansion of heated water The wat...

Page 20: ...eat the water and seem like less hot water 9 If you cannot find what is wrong call the local gas utility and or plumbing contractor WATER IS TOO HOT 1 The temperature adjustment dial may be set too high See the Temperature Adjustment section NOTE A period of time is necessary after an adjust ment has been made for the water temperature to reach the new temperature setting 2 If lower temperature se...

Page 21: ...G Obstructions and deteriorated vent systems may pre sent serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chem ical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are ty...

Page 22: ...r heater Failure to install and maintain a new properly listed tempera ture pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE 22 WARNING When checking the temperature pressure relief valve oper ation make sure that 1 no one is in front of or around the outlet of the temperatu...

Page 23: ...form and drip into the fire or run on the floor This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other a...

Page 24: ...Illustrated Now that you have purchased this Water Heater should a need ever exist for repair parts or service simply contact the com pany it was purchased from or direct from the manufacturer listed on the model rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will be shipped at prevailing price and...

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