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Installing the New Water Heater (cont’d)

Temperature-Pressure Relief Valve

10

DISCHARGE PIPE

(Do not cap or plug.

Must terminate

beneath

manufactured home.)

TEMPERATURE-

PRESSURE

RELIEF VALVE

COLD

HOT

WARNING

At the time of manufacture this water heater was provided

with a combination temperature-pressure relief valve certi-

fied by a nationally recognized testing laboratory that main-

tains periodic inspection of production of listed equipment

or materials, as meeting the requirements for Relief Valves

and Automatic Gas Shutoff Devices for Hot Water Supply

Systems, and the current edition of ANSI Z21.22 and the

code requirements of ASME. If replaced, the valve must

meet the requirements of local codes, but not less than a

combination temperature and pressure relief valve certified

as meeting the requirements for Relief Valves and

Automatic Gas Shutoff Devices for Hot Water Supply

Systems, ANSI Z21.22 by a nationally recognized testing

laboratory that maintains periodic inspection of production

of listed equipment or materials.

The valve must be marked with a maximum set pressure not

to exceed the marked hydrostatic working pressure of the

water heater (150 lbs. p.s.i.) and a discharge capacity not

less than the water heater input rate as shown on the model

rating plate. (Electric heaters - watts divided by 1000 x

3412) equal BTU/Hr. rate.

Your local jurisdictional authority, while mandating the use

of a temperature-pressure relief valve complying with ANSI

Z21.22 and ASME, may require a valve model different

from the one furnished with the water heater.

Compliance with such local requirements must be satisfied

by the installer or end user of the water heater with a local-

ly prescribed temperature-pressure relief valve installed in

the designated opening in the water heater in place of the

factory furnished valve.

For safe operation of the water heater, the relief valve must

not be removed from it’s designated opening or plugged.

The temperature-pressure relief valve must be installed

directly into the fitting of the water heater designated for

the relief valve. Position the valve downward and provide

tubing so that any discharge will exit only within 6 inches

above, or at any distance below the structural floor. Be cer-

tain that no contact is made with any live electrical part.

The discharge opening must not be blocked or reduced in

size under any circumstances. Excessive length, over 30

feet, or use of more than four elbows can cause restriction

and reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the

relief valve and the tank. Do not connect tubing directly to

discharge drain unless a 6

″″

air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities

should circumstances demand. If the discharge pipe is not

connected to a drain or other suitable means, the water

flow may cause property damage. 
The discharge pipe:

—Must not be smaller in size than the outlet pipe size 

of the valve, or have any reducing couplings or other 

restriction.

—Must not be plugged or blocked.

—Must be of material listed for hot water distribution.

—Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

—Must terminate at an adequate drain.

—Must not have any valve between the relief valve and tank.

WARNING

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

ensure that (1) no one is in front of or around the outlet of

the temperature-pressure relief valve discharge line, and (2)

the water manually discharged will not cause any bodily

injury or property damage because the water may be

extremely hot.
If after manually operating the valve, it fails to completely

reset and continues to release water, immediately close the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valve with a new one.

RELIEF VALVE OPENING

“THIS WATER HEATER IS PROVIDED WITH A COMBINATION TEMPER-
ATURE-PRESSURE RELIEF VALVE. FOR SAFE OPERATION OF THE
WATER HEATER, THE RELIEF VALVE(S) MUST NOT BE REMOVED
FROM ITS DESIGNATED POINT OF INSTALLATION OR PLUGGED.”
YOUR LOCAL JURISDICTIONAL AUTHORITY, WHILE MANDATING THE
USE OF A TEMPERATURE-PRESSURE RELIEF VALVE COMPLYING
WITH ANSI Z21.22 AND ASME, MAY REQUIRE A VALVE MODEL DIF-
FERENT FROM THE ONE FURNISHED WITH THE WATER HEATER.
COMPLIANCE WITH SUCH LOCAL REQUIREMENTS MUST BE SATIS-
FIED BY THE INSTALLER OR END USER OF THE WATER HEATER
WITH A LOCALLY  PRESCRIBED TEMPERATURE-PRESSURE RELIEF
VALVE INSTALLED IN THE DESIGNATED OPENING IN THE WATER
HEATER.
SEE MANUAL HEADING—“TEMPERATURE-PRESSURE RELIEF
VALVES” FOR INSTALLATION AND MAINTENANCE OF RELIEF VALVE,
DISCHARGE LINE AND OTHER SAFETY PRECAUTIONS.

Summary of Contents for 184123-000

Page 1: ... phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or death Improper installation adjustment ...

Page 2: ...ated gas in the area Search for odor of gas by sniffing at ground level in the vicinity of the appli ance If odor is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING Improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manual for assis tance or cal...

Page 3: ...oors Never operate the water heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can pro...

Page 4: ... Propane L P Gas To Natural Gas 14 Installation Checklist 15 Lighting 16 17 Temperature Regulation 18 For Your Information 19 20 Start Up Conditions 19 Draft Hood Operation 19 Condensation 19 Smoke Odor 19 Thermal Expansion 19 Strange Sounds 19 Operational Conditions 19 20 Smelly Water 19 20 Air In Hot Water Faucets 20 High Temperature Shut Off System 20 Not Enough or No Hot Water 20 Water Is Too ...

Page 5: ...se DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains warnings through out the manu al that you must read and be aware of All warnings and all instructions are essential to the proper opera tion of the water heater and your safety Since we can not put everything on the fi...

Page 6: ...m requires water at temperatures higher than required for other uses the hot water system may require a means such as a mixing valve to be installed to temper the water at certain points of use Some peo ple are more likely to be permanently injured by hot water than others these include the elderly children the infirm or the physically mentally handicapped Before immersing yourself or anyone else ...

Page 7: ...consult these manufacturers for correct sizing If the opening is covered by louvers or screen the total free area must be 32 square inches Locating the New Water Heater When a drain pan is required an exterior door with lou vered openings must be used as shown in figure 1 page 6 INSTALLATION CLEARANCES TOP VIEW 1 MIN 1 MIN 4 MIN 1 MIN NOTE DOOR MUST BE ON OUTSIDE WALL OF MANUFACTURED HOME Figure 3...

Page 8: ...on or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this warning may result in a fire hazard WARNING Minimum clearances between the water heater and combustible and noncombustible construction are 1 at the sides and rear 4 at the front and 6 from the vent pipe Clearance from the top of the draft hood is 12 Refer to the label on t...

Page 9: ...ystem shall be subjected to a pres sure test The test shall be made by subjecting the sys tem to air or water at 100 psi for 15 minutes without loss of pressure When air pressure is used the water heater shall not be connected during the test WHEN AIR TESTING REMOVE THE WATER LINES FROM THE WATER HEATER HOT OUTLET COLD INLET 9 WARNING This water heater shall not be connected to any heating systems...

Page 10: ...g must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life...

Page 11: ...od legs in the receiving holes on the top of the water heater The legs will snap in the holes to give a tight fit 2 Place the vent pipe over the draft hood With the vent pipe in position drill a small hole through both the vent pipe and draft hood Secure them together with a sheet metal screw CAUTION Never use this water heater unless it is completely filled with water To prevent damage to the tan...

Page 12: ... chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Make sure the gas supplied is the same type listed on the model rating plate The inlet gas pressure must not exceed 10 5 in water column 2 6kPa for ...

Page 13: ...d from PILOT to OFF unless knob is depressed slightly DO NOT FORCE Step 11 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety in formation on For Your Safety label If you don t smell gas go to the next step Step 12 Find pilot follow metal tube from gas control The pilot is located in front of the burner See Figure 7 page 14 Step 13 If you don t smell gas tur...

Page 14: ...ilot orifice G brass color and in Step 8 turn control screw B in Figure 4 clockwise to stop Screw must be in OUT posi tion for Natural gas See Instruction Label for orifice sizes Maximum Supply Pressure 10 5 W C For Nat Gas 13 W C for Propane L P Gas Minimum Supply Pressure 5 W C for Nat Gas 11 W C For Propane L P Gas Installing the New Water Heater cont d B A GAS CONTROL KNOB TEMPERATURE ADJ DIAL...

Page 15: ...URE RELIEF VALVE TEE SHUTOFF VALVE DISCHARGE PIPE Do not cap or plug Must terminate beneath manufactured home MODEL RATING PLATE 6 Is there proper clearance between the water heater and anything that might catch fire See the Locating the New Water Heater section 7 Do you have adequate ventilation so that the water heater will operate properly See the Locating the New Water Heater section 8 Is the ...

Page 16: ...e attempting to light or relight the water heater s pilot or turning on a nearby electrical light switch be absolutely sure there is no accumulated gas in the area Search for odor of gas by sniffing at ground level in the vicinity of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING AN ODORANT IS ADDED T...

Page 17: ...his label If you don t smell gas go to the next step 6 Remove or open inner door located below the gas control unit Figure 11 7 Find pilot follow metal tube from gas control The pilot is located in front of the burner 8 If you don t smell gas turn knob on gas control counter clockwise to PILOT position Figure 9 9 Push in control knob all the way and hold down Immediately light the pilot with a mat...

Page 18: ...RNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyon...

Page 19: ... others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heat ed it expands thermal expansion and closed systems do not allow for the expansion of heated water The wat...

Page 20: ...eat the water and seem like less hot water 9 If you cannot find what is wrong call the local gas utility and or plumbing contractor WATER IS TOO HOT 1 The temperature adjustment dial may be set too high See the Temperature Adjustment section NOTE A period of time is necessary after an adjust ment has been made for the water temperature to reach the new temperature setting 2 If lower temperature se...

Page 21: ...G Obstructions and deteriorated vent systems may pre sent serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chem ical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are ty...

Page 22: ...r heater Failure to install and maintain a new properly listed tempera ture pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE 22 WARNING When checking the temperature pressure relief valve oper ation make sure that 1 no one is in front of or around the outlet of the temperatu...

Page 23: ...form and drip into the fire or run on the floor This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other a...

Page 24: ...Illustrated Now that you have purchased this Water Heater should a need ever exist for repair parts or service simply contact the com pany it was purchased from or direct from the manufacturer listed on the model rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will be shipped at prevailing price and...

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