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7

18

21

19

20

A. If the stitch seam shows as Fig. 17B, indicates

that the needle thread tension is too tight or the

bobbin thread tension is too loose. Please turn the

thread tension nut counter-clockwise to release the

needle thread pressure; or turn the bobbin lace

adjusting screw with a screwdriver to increase the

bobbin thread tension.( See Fig. 18,19)                     

B. If the needle thread tension is too loose or the

bobbin thread tension is too tight shown as Fig. 17C.

Please turn the thread tension nut clockwise to

increase the needle thread pressure; or turn the

bobbin lace adjusting screw with a screwdriver to

decrease the bobbin thread tension. (See Fig. 18,19)

For special sewing with special thread, the tension

needed can be obtained by adjusting the power and

stroke of the thread take-up spring.                            

  .

.

 .

The pressure of presser foot should be adjusted

according to the thickness of the sewing materials. If

stitch on heavy weight materials, the pressure should

be increased by turning the pressure adjusting screw

on the back of machine head clockwise, on the

contrary, turn it counter-clockwise.                         

   .

2. Adjust the pressure of presser foot (Fig.20)

The function of safety clutch device is to prevent the

hook and toothed belt from being damaged when the

needle thread is drawn into the hook for abnormal

load during the operation.

 .

3. Adjust the safety clutch device

3.1 The function of safety clutch device (Fig.21)
A. When the safety clutch is functioning, the toothed
belt will remove the load and the hook shaft will stop
rotating, only the upper shaft still rotates, and the
machine stops work.
B. Clean off the needle thread which is draw into the
hook.
C. Turn the toothed belt shaft by hand to check if the
hook shaft can turn smoothly, then reset the safety
clutch device.                                                               

   .

   .

   .

Adjusting screw

Loosen

Tighten

Nut

Increase

Decrease

Increase

Decrease

Pressure adjusting
screw

Safety clutch device

Toothed-belt pulley

Shaft

Stopper

Summary of Contents for 5400SW

Page 1: ...INDUSTRIAL SEWING MACHINE INSTRUCTION MANUAL 5400SW 5400TW...

Page 2: ...9 1 Adjust the needle thread tension and bobbin thread tension 6 7 2 Adjust the pressure of presser foot 7 3 Adjust the safety clutch device 7 9 1 5400TW machine castingcomponents 10 13 2 5400SW mach...

Page 3: ...Operation instructions...

Page 4: ...6mm by pedal Large vertical auto lubricating hook DP 17 Nm125 180 6 4mm standard Auto lubricating A B Special needle gauge available mm 3 2 4 4 8 8 9 5 12 7 16 19 25 4 Applications Max Sewing speed Ma...

Page 5: ...controller E An automatic presser foot lifter is also available please refer to parts manual Part 7 Knee lifter and winding components 1 5 Install the thread stand Fig 4 The thread stand should be lo...

Page 6: ...ust grease meanwhile the grease can harden and the dust can cover the machine surface during long time storage and shipment so the dust and grease must be cleared by clean cloth with gasoline 2 2 Exam...

Page 7: ...gauge the relevant parts can be ordered from the factory 1 Coordination amongneedle thread and materials Please use needle DP 17 or 135 17 Nm125 180 the coarseness of needle should be in accordance w...

Page 8: ...thread can be cut by thread cutter shown in Fig 12 Wind the thread A several circles around cutter C draw the thread and the thread is cut 3 2 Threading Fig 13 A Every thread should be drawn through...

Page 9: ...d get the bobbin thread then draw them a little apart from thepresser foot 1 Adjust the needlethread tension and bobbin thread tension All forms of stitches are shown in Fig 20 The normal stitch of se...

Page 10: ...to the thickness of the sewing materials If stitch on heavy weight materials the pressure should be increased by turning the pressure adjusting screw on the back of machine head clockwise on the contr...

Page 11: ...nd loosen the set screw of eccentric pin and turn the eccentric pin C After adjustment please tighten the set screw 3 4 Adjust the upper feed mechanism Fig 23 If the upper and lower feed are not in ti...

Page 12: ...l become shorter C After adjustment tighten the special stud The common vertical stroke of presser foot can be adjusted within the range of 2 6mm 3 6 Adjust the hook oil amount Fig 26 It adopts plunge...

Page 13: ...Parts manual...

Page 14: ...68 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 14 45 12 13 1 5400TW machine...

Page 15: ...il stopper setplate Oil stopper Needle plate Pin shaft Thread releasing lever Right sliding plate Left sliding plate Rubber plug 14 5 Rubber plug 12 7 Back fitting cover Rubber plug 12 7 43WF1 001 43W...

Page 16: ...68 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 14 45 12 13 1 5400TW machine...

Page 17: ...ntrolling discassembly Screw Stop plate Thread take up spring Thread take up spring shaft Screw Thread releasing pin long Thread tension retainingplate Thread releasing spring Spring retaining plate S...

Page 18: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 14 45 2 5400SW machine casting compone...

Page 19: ...etplate Oil stopper Needle plate Right sliding platespring retainer Thread releasing lever Right sliding plate Left sliding plate 14 5 12 7 Back fitting cover Rubber plug 12 7 Rubber plug Rubber plug...

Page 20: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 14 45 43 12 13 65 16 2 5400SW machine...

Page 21: ...crew Thread controlling discassembly Screw Stop plate Thread take up spring Thread take up spring shaft Screw Thread releasing pin long Thread tension retainingplate Thread releasing spring Screw Rubb...

Page 22: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 36 14 8 13 18...

Page 23: ...ink lever Screw Screw Presser foot liftingmovable plate Rolling ball shaft Rolling ball Washer Screw Upper shaft timingpulley Lower shaft timingpulley Bobbin winding shaft Screw Upper shaft bushing mi...

Page 24: ...18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 42 43 45 1 45 59 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79...

Page 25: ...Needle bar thread guide Needle holder screw Needle set screw Needle Needle bar rockingsliding block Sliding block shaft Needle bar rocking left crank Pin Washer 1WF5 017 1WF5 018 1WF5 031 1WF5 019 1WF...

Page 26: ...18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 42 43 45 1 45 59 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79...

Page 27: ...upport Screw Washer Screw Feed dog Feed dog Screw Oil felt Feed dog lifting fork Nut Screw Screw 1WF5 022 1WF5 027 1WF5 028 43WF5 001 1WF4 018 1WF5 005 1WF5 004 1WF5 003 1WF5 049 1WF5 002 1WF5 046 1WF...

Page 28: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 28 24...

Page 29: ...w Bearing Bearing pressing ring Screw Oil wick Pin 1WF2 063 1WF2 060 1WF2 059 1WF2 061 1WF2 064 1WF2 065 1WF2 070 1WF2 069 1WF2 072 1WF2 071 1WF2 075 1WF2 026 1WF2 076 1WF2 074 1WF2 062 1WF2 034 1WF2...

Page 30: ...7 8 9 10 12 13 14 2 1 2 3 4 5 6 11 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 24 2 26...

Page 31: ...ch length adjusting crank shaft Stitch length adjusting crank Screw Screw Collar Reverse feed adjustingbracket Oil wick Oil wick Guiding plate Screw 1WF4 025 1WF4 030 1WF4 026 1WF4 014 1WF4 028 1WF4 0...

Page 32: ...36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 44 28 36 53 54 55 56 57 58 59 Automatic presser foot lifter co...

Page 33: ...g Presser bar springlever bracket Screw Presser foot liftingbar Screw Thread releasing plate Presser bar guidingbracket Screw Presser bar Screw Thread releasing springlever Screw Crank assembly Screw...

Page 34: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 16 16 23 23 23 16 20 21 26 20 21 30...

Page 35: ...sembly Oil wick Oil pipe Oil pipe Oil pipe clamp Oil pipe Oil wick Oil wick Clamp Oil pipe clamp Oil nozzle assembly Oil filter fixingbracket 1WF6 001 1WF6 034 1WF6 003 1WF6 005A 1WF6 004 1WF6 007 1WF...

Page 36: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 32...

Page 37: ...g Screwdriver middle Screwdriver small Needle thread guideassembly Machine head cover Oil tank Thread stand Thread stand Magnet Oil draining screw Wash Oil pan 33TF 010 22T9 007F1 22T9 007F2 22T9 009...

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Page 40: ...1 800 268 1649 www reliablecorporation com...

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