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Relcross 9130 Installation Instructions Manual Download Page 2

 

 

Page 2 of 24  

February 2006 

 

 

 

Ver 0    

 

1. GENERAL.................................................................................................................. 2 
2.  REPLACEMENT PARTS AND SYSTEM COMPONENTS ................................... 2 
3.  PRE-INSTALLATION SITE AND PRODUCT CHECK ......................................... 4 
4. OPERATOR 

INSTALLATION ................................................................................. 5 

5. WIRING...................................................................................................................... 7 
6.  ARM AND COVER INSTALLATION ..................................................................... 8 
7. OPERATIONAL 

CHECK ........................................................................................ 11 

8. OPERATOR 

ADJUSTMENT .................................................................................. 12 

9.  RELEASE FOR SERVICE ...................................................................................... 15 
10. 

  9100 SERIES

 VER 4.0 SOFTWARE.................................................................

.....

16 

 

1 GENERAL 

The 

9100

 is an automatic electromechanical swing door operator for use on 

Hinged, centre pivoted, and offset pivoted doors. The controller is a microprocessor based 
system, tracking the door position at any time during the cycle. When activated the 

9100

drives the door to the full open position creating the potential energy in the 
spring. When closing the electrical power is reduced and the door closes by controlling 
the potential energy release in the spring force. The activating circuit opens the door from 
any position on the closing swing. During power failure the 

9100

 acts as a manual 

door closer (size 3). Door opening and closing cycles, including opening speed, back 
check speed, hold open time delay, closing speed, and latch position are adjustable. 

 

WARNING 

Always disconnect main power to the operator prior 

to servicing or cleaning

 

Warning 

. 

2  REPLACEMENT PARTS AND SYSTEM COMPONENTS 

Description 

Part No 

Control Box 

710026 – XXX 

Gear Box  

9100-000 

Cover 

2550.CP.SA                                 (95171-975R) 

Pull Arm Assembly  

2550.T.AP.SE                                 (95005-975) 

Push Arm Assembly  

2550.AP.SE                                    (95085-975) 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 9130

Page 1: ...Page 1 of 24 February 2006 Ver 0 9100 Series Relcross 9100 Series Installation Instructions www relcross co uk ...

Page 2: ...to the full open position creating the potential energy in the spring When closing the electrical power is reduced and the door closes by controlling the potential energy release in the spring force The activating circuit opens the door from any position on the closing swing During power failure the 9100 acts as a manual door closer size 3 Door opening and closing cycles including opening speed ba...

Page 3: ...Page 3 of 24 February 2006 Ver 0 REPLACEMENT PARTS AND SYSTEM COMPONENTS Cont Swing Door Operator Swing door operator Pull arm and track assembly Push arm assembly 9130 9140 ...

Page 4: ...nd frame dimensions and required clearances Clearances for pull system Clearances for push system 3 5 Ensure door weights is less than 90Kgs for heavier doors consult supplier 3 6 Check that a 240 Volt single phase 60 Hz fused supply 5 amp fuse maximum is available at the side of the jamb within approximately 1 Meter of the header Approved type conduit is recommended for 240V systems 3 7 The suppl...

Page 5: ...m See Page 5 Push system See Page 6 NOTE NOTE For push units with a reveal greater than 150 mm refer to installation sheet included in the extended arm Packaging 4 3 Install operator mounting bracket on the header frame 4 4 Install motor gearbox on operator mounting bracket then install control box on bracket Go to wiring page 7 Pull System Framed Header and Door Preparation ...

Page 6: ...ebruary 2006 Ver 0 OPERATOR INSTALLATION Cont Push System Framed Header and Door Preparation REVEAL Butt Hung Offset Pivot DIM A Centre Pivot DIM A 25 559 686 51 533 660 76 508 635 102 483 610 127 457 584 152 457 584 ...

Page 7: ...lied for custom applications And connect the following cables Ground cable Ground the operator properly with the earth from main supply Hall effect Cable do not wrap the hall effect cable around the motor cable Motor power cable do not wrap the motor cable around the hall effect cable Control box power cable 5 2 Connect Activate Safety Key switch and lock accessories as needed Refer to the accesso...

Page 8: ...rned OFF 6 2 Install a jumper across the control box MAIN ACT T28 and COMMON T27 6 3 Turn the operator power switch on The operator motor will activate and drive to the full open position 6 4 Attach the arm to the operator spindle loosely with the 8 mm socket head screw for push systems ensure adjusting boss is inserted correctly 6 5 Attach the arm to the door 6 5 1 For push systems attach the pus...

Page 9: ... door in the full open position and adjust the arm length as necessary to align the door at 90 degrees from closed When the arm is adjusted to the correct length tighten up the8 mm socket head screw that secures the arm to the operator spindle and ensure this is secure then tighten the arm locking screw 6 7 Turn off the power operator switch The door closes 6 8 Remove the jumper from the control b...

Page 10: ...ND COVER INSTALLATION Cont 6 11 Snap optional end cap insert from screw bag into the end cap opposite the on off switch 6 12 Install the cover assembly on the operator 6 13 Release the operator for service see Release for Service on page 14 ...

Page 11: ...inds Increase the back check speed slightly and check door operation continue increasing back check speed until door opens fully 7 5 If the door slams open decrease the back check speed slightly and check door operation Continue decreasing back check speed until the door opens without slamming 7 6 After the sizing cycle is complete and the doors are closed apply a maintained activation signal and ...

Page 12: ...setting P4 Sets pressure required on door opening before door stops Less Pressure required More Pressure Required Latch Position P5 Determines distance at which the door begins to decelerate to full closed position to prevent door slamming Less Latch More Latch Closing Speed P6 Controls closing speed of door Slower Faster Safety Opening Angle P7 Controls the angle during the open cycle that safety...

Page 13: ...Page 13 of 24 February 2006 Ver 0 OPERATOR ADJUSTMENT Cont ...

Page 14: ...Y ON OFF F 0 ON OFF SPEED Less BACKCHECK ANGLE SAFETY SAF LATCH POSITION Slow More AUTO Short C B D FUNCTION SELECTOR Close Only Thru Arc OPEN Thru Arc Slow Open Only Fast SPEED SAFETY ACT ANGLE CLOSE SPEED 9 8 7 A E F 1 0 6 4 5 2 3 P B PNG ON OFF CONT P B 5 SECS N A Long Less Fast More ...

Page 15: ...dent that might occur This must be done 9 3 Verbally instruct the owner or person in charge of the proper operation of the door 9 4 Instruct the owner or person in charge to routinely inspect the door for the following Occasional damage Developing problems Minor preventative maintenance 9 5 Instruct the owner or people in charge who and where to call for service and maintenance when required IMPOR...

Page 16: ...Auto Reverse on open 17 10 1 3 Standard operation 18 10 2 FUNCTION SELECTION 18 10 2 1 Standard 0 18 10 2 2 Lock in OFF Only 1 18 10 2 3 Lock in 1 Way Only 2 18 10 2 4 PNG in OFF 3 18 10 2 5 Door closes and Unlocks in Fire Alarm 4 18 10 3 FUNCTION CHART 18 10 4 CONTROL BOX SETUP 18 10 5 9100 Series WIRING 18 ...

Page 17: ...r to full open The door closes at close speed then latch up to closed position where the system sets the counter for closed position From these two parameters opened and closed position the system calculates all the other parameters it requires for normal operation i e latch position back check position etc Notes If the encoder is connected for opposite direction or faulty or disconnected the door...

Page 18: ... hold open speed and holds the door open until activation and or timer is cleared The door will then close at close speed Potentiometer setting up to latch position Potentiometer setting Where the speed is decreased by driving the motor in the open direction fixed setting the power is set such that the spring will overcome this power and continue to allow the door to close up to the closed positio...

Page 19: ...lock operation is set from the function selector the time delay is fixed Key switch Position 1 Way the activation from internal Activate T27 T28 safety operates Electric lock operates when door closed dependant upon function selection Key switch Position 2 way the activation from internal Activate T27 T28 and external Activation T22 T23 safety operates Electric lock does not operate when door clos...

Page 20: ... as a standard door with electric lock operating in OFF only This selection will give a fast activation in Auto or 1 Way from closed as there is no delay for lock operation 10 2 3 Lock in 1 Way Only 2 Operates as a standard door with electric lock operating in 1 Way only 10 2 4 PNG in OFF 3 Operates as a standard with Push Go operating in key switch OFF 10 2 5 Door closes and Unlocks in Fire Alarm...

Page 21: ...pen T14 Key switch off T12 2 Way T22 T23 T8 Not Used Locking in OFF only 1 As Std Door locks in OFF Only Locking Auto only 2 As Std Door Locks in AUTO Only Standard PNG in OFF 3 As Std PNG operates in key switch OFF Fire Alarm to close door Normally closed Breakout 4 As Std F A T9 T10 Normally closed Door closes and remains unlocked 5 6 7 8 9 A B C D E F ...

Page 22: ...E TIME DELAY ON OFF F 0 ON OFF SPEED Less BACKCHECK ANGLE SAFETY SAF LATCH POSITION Slow More AUTO Short C B D FUNCTION SELECTOR Close Only Thru Arc OPEN Thru Arc Slow Open Only Fast SPEED SAFETY ACT ANGLE CLOSE SPEED 9 8 7 A E F 1 0 6 4 5 2 3 P B PNG ON OFF CONT P B 5 SECS N A Long Less Fast More ...

Page 23: ...Page 23 of 24 February 2006 Ver 0 10 5 9100 Series WIRING ...

Page 24: ...Page 24 of 24 February 2006 Ver 0 10 6 9100 Series Terminal Block ...

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