Reiner 880 Service Manual Download

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service

Service Instructions

880

Ausgabe:

888950 - 001 - A

7-21

7.3.9

Replacing the print unit

Fig. 35: Ersatzteil_882410_000

Source: ZN_882410_000_B

Warning

The print unit can only be replaced as a complete sub-assembly.

The safety screws are to be fitted at assembly and removed again when the side plates
have been installed.
(165120-000

SKT. HD CAP SCREW M4 x35 DIN 912 BLUED

Section 6.5 882000-000

Position numbers 400 and 410

Illustrations for changing the print unit are given in:

Section 6.4 880100-000

and

Section 6.5 882000-000

Note

After replacing the print unit, the following adjustments must be checked:

•

Document gap

•

Table tripping

•

Print rollers

Summary of Contents for 880

Page 1: ...earb Datum Entw Datum N QS Datum Aend Nr Seite TZ 12 05 2005 TZ 30 08 2005 TZ 26 08 2005 1 102 TZ 22 09 2005 medm 12 10 2005 7923 Dok Art TSA SERVICE MANUAL 880 ENGLISH PC 888950 001 A Service Manual 880 ...

Page 2: ...of this manual even in part and regardless of form require our prior written permission We reserve the right to change the contents of this manual without prior notice This manual has been compiled with great care however we cannot accept liability for any errors or defects or for damage resulting from them ...

Page 3: ...Y INSTRUCTIONS 1 2 1 4 MANUFACTURER S NOTES 1 4 1 5 ENVIRONMENTAL REGULATIONS 1 4 2 TECHNICAL DATA 2 1 3 TYPE OVERVIEW 3 1 3 1 MACHINE VERSIONS 3 1 3 2 INK RIBBONS AND INK RIBBON CASSETTES 3 1 4 MACHINE FEATURES 4 1 4 1 GENERAL 4 1 4 2 INTERNAL IMPRESSIONS 4 1 4 3 ROLLER PRINTER 4 1 5 OPTIONS AND ACCESSORIES 5 1 5 1 ACCESSORIES 5 1 5 2 OPTIONS 5 2 ...

Page 4: ...2X40 CPTE UNENGRAVED 6 18 6 8 883800 100 PRINTING PLATE NYLONPRINT 62X40 CPTE 6 20 6 9 883900 000 PRINT SLIDE CPTE 6 22 6 10 887250 000 HOUSING FRONT PART CPTE 6 24 6 11 887220 010 COVER CPTE SPARE PART ONLY 6 26 6 12 887320 000 TABLE CPTE 6 28 6 13 SENSORS AND ACTUATORS 6 30 6 14 WIRING DIAGRAM 880 6 33 6 15 BLOCK DIAGRAM CONTROL BOARD 880 6 34 7 SERVICE INSTRUCTIONS 7 1 7 1 SERVICE TOOLS 7 2 7 2...

Page 5: ...e of Contents 880 Ausgabe 888950 001 A III 9 TROUBLESHOOTING 9 1 9 1 FAULTS WITH AN ERROR MESSAGE 9 1 9 2 FAULTS WITHOUT AN ERROR MESSAGE 9 5 10 FURTHER DOCUMENTATION 10 1 11 SPARE PARTS LISTS 11 1 12 APPENDIX 12 1 ...

Page 6: ......

Page 7: ...afety Instructions 1 1 Introduction This technical manual describes REINER Electric Stamping Machines in the Model Range 880 1 2 Symbols used The following symbols are used to aid presentation in this manual Note Indicates general instructions Warning Indicates an instruction that must be observed ...

Page 8: ... may form on it Wait until the machine has warmed up to room temperature and is absolutely dry before starting to use it Make sure that the local mains voltage corresponds to the voltage stated on the mains unit Ensure that the locally installed mains socket with protective earth which you use for the machine is readily accessible at all times The machine has no ON OFF switch to disconnect it from...

Page 9: ...aining ESCs ensure that you are not charged with static electricity e g by touching an earthed object Equipment and tools used must not be statically charged Disconnect the mains plug before inserting or removing sub assemblies containing ESCs Grasp sub assemblies containing ESCs only by their edges Do not touch connector pins or printed circuit tracks on sub assemblies containing ESCs 1 3 3 Hazar...

Page 10: ...onally permitted limits This manual is printed on low chlorine paper 1 5 1 Materials Model 880 Electric Stamps contain besides various metals high quality thermoplastic ma terials These technical plastics have made it possible to reduce the weight of the machine This helps conserve scarce raw material resources The primary energy input is signifi cantly lower None of the thermoplastic materials em...

Page 11: ...ns contain no carcinogenic substances Do not throw used cassettes away they can be recycled 1 5 4 Packaging The package protects your machine during transport All packaging components can be recycled 1 5 5 Batteries Neither normal nor rechargeable batteries should be disposed of in domestic waste They must be disposed of as hazardous waste in accordance with local regulations ...

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Page 13: ...Temperature for transport and storage Relative humidity for operation Relative humidity for transport and storage 10 C 40 C down to 8 C depending on conditions 40 C 70 C 30 70 relative humidity 10 90 relative humidity Power supply Input voltage to mains unit Output voltage from mains unit from mains unit supplied Protection class II 100 240 V 50 60 Hz 1 5 A AC 24 V DC 3 0 A Noise level max 65 dB A...

Page 14: ...2 880 Technical Data service 2 2 Ausgabe 888950 001 A Impression position Source Bedienungsanleitung 880 Version 2 0 ...

Page 15: ...so that changing the ink ribbon is quick clean and simple All available ink ribbon cassettes are shown in the table below Changing a cassette is described in detail in the relevant operating instructions Colour Ribbon material Designation REINER Order No Black Nylon Ink ribbon cpte 887100 000 Red Nylon Ink ribbon cpte red 887100 001 Blue Nylon Ink ribbon cpte blue Only available on request 887100 ...

Page 16: ......

Page 17: ...d print formatted impression texts which have been prepared on a PC Product Click Stamp 4 2 Internal impressions 4 2 1 Capacity for impression designs Number of impression designs 40 Maximum number of printed lines 1 Impression length max 60 44 mm Maximum number of characters Narrow type Engschrift 35 Normal type 23 Wide type Breitschrift 16 4 2 2 Internal impressions For the internal impressions ...

Page 18: ......

Page 19: ...onnection can be used as a printer interface In such a case data are transmit ted form an application program to the REINER 880 which can then print them im mediately An interface description for preparing an application program is available from REINER Warning Electrostatic discharge at the interface connection can cause machines and features to malfunction For further details of the USB interfac...

Page 20: ...clipboard of the PC to the connected printer and printed 4 The product Click Stamp 789 WIN can be obtained from REINER under Order No 789105 000 5 2 3 Printing plate Brass and Nylonprint printing plates can be manufactured by REINER on request Type Order No Designation Brass 883225 000 GRAVUR MOD 880 MSPL 62X40 MM Nylonprint 883227 000 NYLOPRINTPL F MOD 880 62X40 MM What design limits are imposed ...

Page 21: ...Advantage More ink is pressed out of the ribbon so that the impression has better contrast this rule applies generally to large print surfaces What must be taken into account when the printing plate is changed regularly When printing plates are changed regularly their engraving should be similar and they should be of the same type brass or Nylonprint Example Favourable design Unfavourable design P...

Page 22: ...number of stamping operations The impulse counter can be reset by the customer If you require the impulse counter option please consult REINER 5 2 6 Security lock for printing plate The optional security lock Order No 736071 000 prevents unauthorised removal of the printing plate For installation and removal of the security lock please see the operating instructions 5 2 7 788 WIN With the product ...

Page 23: ...ion 6 6 1 GENERAL NOTES FOR THIS SECTION 6 2 6 2 GENERAL REMARKS ON CONSTRUCTION 6 3 6 3 880000 000 880 DISPATCH READY 6 4 6 4 880100 000 EL STAMPING MACHINE 880 CPTE 6 6 6 5 882000 000 EL STAMPING MACHINE 880 VM 6 8 6 6 883010 000 UPPER PART CPTE 6 16 6 7 883800 000 PRINTING PLATE BRASS 62X40 CPTE UNENGRAVED 6 18 6 8 883800 100 PRINTING PLATE NYLONPRINT 62X40 CPTE 6 20 6 9 883900 000 PRINT SLIDE ...

Page 24: ...HOUSING FRONT PART CPTE E The latest spare parts lists may differ from the parts lists included here they can be btained separately from our Sales Department Note Where indicated spare parts should be replaced as a complete sub assembly Note Parts not marked as spare parts cannot be supplied In these cases there is a sub assembly that contains the parts and which can be supplied complete ...

Page 25: ...ts and forms must be stamped To enable them to be used worldwide they are equipped with a plug in mains unit which adapts automatically to different voltages 90 264VAC In addition a country specific mains cable is used The machine is built up from sub assemblies to simplify the rational and rapid manufacture of all types and variants In the event of damage this also ensures that repairs are simple...

Page 26: ...0 ENGL E 80 888900 002 OPERATING INSTRUCTIONS 880 FRENCH E 80 888900 003 OPERATING INSTRUCTIONS 880 SPAN E 80 888900 004 OPERATING INSTRUCTIONS 880 ITAL E 90 888910 000 BRIEF INSTRUCTIONS 880 GERMAN E 90 888910 001 BRIEF INSTRUCTIONS 880 ENGL E 90 888910 002 BRIEF INSTRUCTIONS 880 FRENCH E 90 888910 003 BRIEF INSTRUCTIONS 880 SPAN E 90 888910 004 BRIEF INSTRUCTIONS 880 ITAL E 100 886194 000 BATTER...

Page 27: ...service Construction 6 880 Ausgabe 888950 001 A 6 5 6 3 2 Illustrations Individual parts list positions are shown as accessories in the operating instructions ...

Page 28: ...87233 000 HOUSING REAR PART PAINTED E 100 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 110 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 120 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 130 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 140 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 150 887270 000 BASE COVER CPTE E 160 685244 137 PAN HD SCR TORX M4X12 TAPT DIN7985...

Page 29: ...service Construction 6 880 Ausgabe 888950 001 A 6 7 6 4 2 Illustrations DRG NO 880100 000 EL STAMPING MACHINE 880 CPTE ...

Page 30: ... 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 210 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 220 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 230 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 240 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 250 882340 010 CRANK CPTE E 260 530889 084 RETAINING RING 6 0 DIN 6799 ST BLUE 270 882240 000 CONNECTING ROD CPTE E 280 530889 064...

Page 31: ...rained specialist personnel Warning Because it contains elements with highly pre loaded springs the safety screws must be inserted before dismantling sub assembly 882410 xxx Please see Drawing 882410 000 Safety screw 165120 000 SKT HD CAP SCREW M4 x35 DIN 912 BLUED Position numbers 400 and 410 For safety reasons dismantling sub assembly 882410 000 PRINT UNIT CPTE must only be carried out by REINER...

Page 32: ...6 880 Construction service 6 10 Ausgabe 888950 001 A 6 5 2 Illustrations DRG NO 882000 000 Sheet 1 EL STAMPING MACHINE 880 VM ...

Page 33: ...service Construction 6 880 Ausgabe 888950 001 A 6 11 6 5 3 Illustrations DRG NO 882000 000 Sheet 2 EL STAMPING MACHINE 880 VM ...

Page 34: ...ion service 6 12 Ausgabe 888950 001 A 6 5 4 Illustrations DRG NO 882410 000 PRINT UNIT CPTE Warning This sub assembly contains elements with highly pre loaded springs and must therefore be replaced as a complete unit ...

Page 35: ...llustrations DRG NO 882550 000 DRG NO 882550 001 PRINT ROLLER UNIT CPTE 93 SHORE A Note The Model 880 can be fitted with two different types of print roller 1 882550 000 hard roller standard 2 882550 001 soft roller for use depending on the printing plate design ...

Page 36: ...RG NO 378 002 200 PRINT ROLLER CPTE 44 4 MM 97 SHORE A WHITE DRG NO 378 002 201 PRINT ROLLER CPTE 44 4 MM 93 SHORE A RED Note Drawing for information only Print roller 378 002 20x is not available as a spare part For replacement purposes use Print roller unit cpte 882550 00x ...

Page 37: ......

Page 38: ...22 000 TENSION SPRING DA 7 5XL0 20 0XC 1 55XD0 8 70 104322 000 TENSION SPRING DA 7 5XL0 20 0XC 1 55XD0 8 80 883920 000 TENSIONING ROLLER CPTE E 90 33162 040 WASHER 4 2X10X0 5 CUZN BLK 100 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 110 883500 001 DK AND FB DRIVE CPTE SLEEVE FREEWHEEL E 120 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985 ZN PL 130 685244 241 PAN HD SCR TORX M4X12 TAPT DIN7985...

Page 39: ...service Construction 6 880 Ausgabe 888950 001 A 6 17 6 6 2 Illustrations DRG NO 883010 000 UPPER PART CPTE ...

Page 40: ...ASS 62X40 CPTE UNENGRAVED 6 7 1 Parts list 08 06 2005 DRG Version B Mat No 883800 000 PRINTING PLATE BRASS 62X40 CPTE Pos No Mat No Designation Spare part 10 883810 000 PRINTING PLATE CARRIER E 20 883820 000 PRINTING PLATE BRASS 65X40 30 022031 000 TWO COMPONENT ADHESIVE ARALDITE AY103 ...

Page 41: ...service Construction 6 880 Ausgabe 888950 001 A 6 19 6 7 2 Illustrations DRG NO 883800 000 PRINTING PLATE BRASS 62X40 CPTE UNENGRAVED ...

Page 42: ...RINT 62X40 CPTE 6 8 1 Parts list 08 06 2005 DRG Version A Mat No 883800 100 PRINTING PLATE NYLONPRINT 62X40 CPTE Pos No Mat No Designation Spare part 10 883810 000 PRINTING PLATE CARRIER E 20 8043200 214 NYLOPRINT PLATE WA II 175 240 X 320 30 22031 000 TWO COMPONENT ADHESIVE ARALDITE AY103 ...

Page 43: ...service Construction 6 880 Ausgabe 888950 001 A 6 21 6 8 2 Illustrations DRG NO 883800 100 PRINTING PLATE NYLONPRINT 62X40 CPTE ...

Page 44: ... Mat No 883900 000 PRINT SLIDE CPTE Pos No Mat No Designation Spare part 10 883910 000 PRINT SLIDE MICROLYS K1200 20 572058 513 BALL BRG 5 X 16 X 5 MM 2 SHIELDS 30 780850 102 PRINTER HEAD 9 NEEDLE 12V MICROLYS E 40 685244 077 PAN HD SCR TORX M2 5X8 TAPT DIN7985 ZN PL E 50 685244 077 PAN HD SCR TORX M2 5X8 TAPT DIN7985 ZN PL E ...

Page 45: ...service Construction 6 880 Ausgabe 888950 001 A 6 23 6 9 2 Illustrations DRG NO 883900 000 PRINT SLIDE CPTE ...

Page 46: ...51 000 HOUSING FRONT PART LASER MARKED E 30 790117 000 WINDOW E 40 790119 880 CONTROL BUTTON 880 E 50 790119 880 CONTROL BUTTON 880 E 60 790119 880 CONTROL BUTTON 880 E 70 790119 880 CONTROL BUTTON 880 E 80 790122 000 LC DISPLAY 122 X 32 DOT CPTE E 90 685244 077 PAN HD SCR TORX M2 5X8 TAPT DIN7985 ZN PL E 100 685244 077 PAN HD SCR TORX M2 5X8 TAPT DIN7985 ZN PL E 110 685244 077 PAN HD SCR TORX M2 ...

Page 47: ...service Construction 6 880 Ausgabe 888950 001 A 6 25 6 10 2 Illustrations DRG NO 887250 000 HOUSING FRONT PART CPTE ...

Page 48: ...PARE PART ONLY Pos No Mat No Designation Spare part 10 887221 000 COVER LASER MARKED 20 887228 010 MASK FOR INK RIBBON 30 887226 000 ADHESIVE CUT OUT DM30 STEIERF 87 60157 40 887226 000 ADHESIVE CUT OUT DM30 STEIERF 87 60157 50 887226 000 ADHESIVE CUT OUT DM30 STEIERF 87 60157 60 887226 000 ADHESIVE CUT OUT DM30 STEIERF 87 60157 70 887261 000 SCREW COVERS SET PAINTED ...

Page 49: ...service Construction 6 880 Ausgabe 888950 001 A 6 27 6 11 2 Illustrations DRG NO 887220 010 COVER CPTE SPARE PART ONLY ...

Page 50: ...n service 6 28 Ausgabe 888950 001 A 6 12 887320 000 TABLE CPTE 6 12 1 Parts list 22 06 2005 DRG Version A Mat No 887320 000 TABLE CPTE Pos No Mat No Designation Spare part 10 887324 000 TABLE 20 887326 000 PIVOTED ARM E ...

Page 51: ...service Construction 6 880 Ausgabe 888950 001 A 6 29 6 12 2 Illustrations DRG NO 887320 000 TABLE CPTE Fig 2 Ersatzteil_887320 000_Tisch_kpl Source ZN_887320_000_A_1 ...

Page 52: ...ion Control board 880 L ANS Photocell for document initiated tripping Position STP ANS 880 CPTE L DKT Photocell for recording cycles of print head drive Position Needle driver 880 L DKP Photocell for detecting position of print head drive Position Needle driver 880 flag direct on print head L DW1 Photocell for recording cycles of print carriage drive Position STP DWA cycle disc direct on second en...

Page 53: ...service Construction 6 880 Ausgabe 888950 001 A 6 31 6 13 2 Positions of sensors and actuators Fig 3 Lage Sensor u Aktuator Bild2 Source EZ_880650_000_A_1 Fig 4 Lage Sensor u Aktuator Bild1 ...

Page 54: ...6 880 Construction service 6 32 Ausgabe 888950 001 A Source EZ_880650_000_A_1 Fig 5 Lage Sensor u Aktuator Bild3 Source EZ_880650_000_A_1 Fig 6 Lage Sensor u Aktuator Bild1 Source EZ_880650_000_A_1 ...

Page 55: ...service Construction 6 880 Ausgabe 888950 001 A 6 33 6 14 Wiring diagram 880 ...

Page 56: ...6 880 Construction service 6 34 Ausgabe 888950 001 A 6 15 Block diagram Control Board 880 ...

Page 57: ...n about the tools required and explains the most important adjustments The Service Instructions provide a rapid overview and give instructions for dismantling in the event of a repair being necessary Contents of Section 7 7 1 SERVICE TOOLS 7 2 7 2 ADJUSTMENT INSTRUCTIONS 7 4 7 3 DISMANTLING AND REPLACEMENT INSTRUCTIONS 7 14 7 4 FUNCTION TESTING 7 24 ...

Page 58: ...cers USB cable commercially available 7 1 2 Fasteners used 165120 000 SKT HD CAP SCREW M4 x35 DIN 912 BLUED Further fasteners and related elements are given in the parts lists in Section 6 7 1 3 Software tools For adjustments analysis and loading new firmware on to the 880 three software tools are available 7 1 3 1 User interface menu User interface menu for customer specific settings Fig 7 Bedien...

Page 59: ... under the following order number Order No 889920 000 The 880 PC Setup Module is delivered by e mail and includes 880 PC Setup Module Instructions Driver USB 7 1 3 3 880 PC Update The software 880 PC Update enables updating of the firmware Note The dealer password is required to give access to the service functions The password must be requested from REINER Note The 880 PC Update software can be o...

Page 60: ...s not correctly adjusted the edges of documents snag on the support pad Section 6 5 Fig 9 Justage Belegspalt_Bild1 Source ZN_882000_000_C_2 1 Screw in 2x safety screws 2 165120 000 SKT HD CAP SCREW M4 x35 DIN 912 BLUED 2 Assemble a document stack paper 7mm thick 3 Screw in 2x safety screws 2 4 Push the Drive cpte with crank towards the Slide 3 5 Tighten the 4x screws holding the Drive cpte 4 6 Tig...

Page 61: ...e 880 control board This setting is car ried out in our works and will normally not require adjustment during the life of the machine Rules for setting Turning anti clockwise reduces the contrast Turning clockwise increases the contrast Fig 10 Display poti Source SD 880000 000 Note The range of adjustment is very small and thus very sensitive ...

Page 62: ...ved the lines of text are symmetrical about the middle of the plate the impression will be uniformly coloured If the engraving is asymmetrically positioned on the printing plate it may be necessary to ad just the printing roller Adjustment is carried out by turning the left or right screw on the print roller unit Fig 11 Justage Druckrolle_Bild1 Source ZN_882000_000_B_2 The screws are accessible wi...

Page 63: ...while the screw opposite the unengraved milled away part of the plate is tightened in turn steps If in spite of loosening tightening the screws through several stages you cannot achieve a successful result the middle screw can be loosened slightly to provide more play Note The Model 880 can be fitted with two different types of print roller 1 882550 000 hard roller standard 2 882550 001 soft rolle...

Page 64: ...nt of the print head distance necessary Readjustment in the machine is carried out as follows 1 Remove the base plate see Section 6 4 2 Tripping print unit By manually tripping the print unit the spacing A is set between the needle head and the pressure pad Fig 13 Justage Nadeldruckkopf_Bild2 Source SD 880000 000 Warning Elements with highly pre loaded springs danger of injury ...

Page 65: ...available 4 thicknesses of copier paper can be used Push the paper stack between the print head and the pressure pad Make sure that there is light contact with both surfaces Carry out the check with the print head in both left and right positions Fig 14 Justage Nadeldruckkopf_Bild1 Source ZN_883010_000_D_1_13 06 2005 Note Ink ribbon mask see Section 6 11 887220 010 If the machine is operated witho...

Page 66: ...stment Adjusting screws Pos 40 and Pos 30 Tools required TORX screwdriver T8 long version Fig 15 Justage Nadeldruckkopf_Bild3 Source ZN_883010_000_D_1_13 06 2005 Adjustment of the needle printer head with housing Fig 16 Justage Nadeldruckkopf_Bild4 Source SD 880000 000 ...

Page 67: ... If the table does not initiate printing from all positions readjustment of table tripping may be necessary To carry out readjustment of table tripping the housing must be dismantled see Section 6 4 1 Checking table tripping Fig 17 Justage Tischauslösung_Bild1 Source ZN_882000_000_B_2_14 06 2005 ...

Page 68: ... with the aid of a screwdriver the screwdriver is intro duced into the slot provided and turned slightly to deform the tripping lever to achieve the correct setting Fig 18 Justage Tischauslösung_Bild2 Source ZN_882000_000_B_2_14 06 2005 3 Table tripping adjustment 2 The third operation is to check the tripping flag and readjust if necessary Fig 19 Justage Tischauslösung_Bild3 Source ZN_882000_000_...

Page 69: ...nstructions 7 880 Ausgabe 888950 001 A 7 13 7 2 6 Adjusting timing belt tension DKA Fig 20 Justage Zahnriemen_Bild1 Source ZN_883010_000_D_1_13 06 2005 Fig 21 Justage Zahnriemen_Bild2 Source ZN_883010_000_D_1_13 06 2005 ...

Page 70: ...hange the printing plate please see the operating instructions Note If there is a big difference between the graphics on the old and new printing plates adjust ment of the print roller may be necessary see Section 7 2 Adjustment instructions Section 5 Options and Accessories 7 3 2 Replacing the print roller Fig 23 Ersatzteil_882550 000_ 001 Source ZN_883800_000_B Illustrations for changing the pri...

Page 71: ...00 1 Remove cover ink ribbon cassette and insulation Section 6 4 880100 000 2 Disconnect the printer head cable and undo the retaining screws Fig 25 Replacing needle head Source SD 880000 000 3 Replace the needle head Note When re assembling ensure that the printer head cable follows the correct path Fig 26 Print cable run Source SD PKG 888950 000 ...

Page 72: ... 27 Ersatzteil_886100 000 Source ZN_882000_000_B_2 1 Remove the housing Remove the screw head covers 3x The covers can be turned to remove them like a screw Remove the screws for rear part of housing 5x Section 6 4 880100 000 Fig 28 Austausch Steuerkarte Bild01 Source SD 880000 000 2 Disconnect the cable ...

Page 73: ...uerkarte Bild02 Source SD 880000 000 4 Remove and replace control board Section 6 5 882000 000 Fig 30 Austausch Steuerkarte Bild02 Source ZN_882000_000_B_2 Warning When removing the control board there is a risk of deforming the table tripping mecha nism If necessary you must readjust it after changing the board ...

Page 74: ... Source SD PKG 888950 000 See points 1 to 4 of Section 7 3 4 Replacing control board 880 cpte 5 Removing housing front part Section 6 4 880100 000 6 Undo retaining screws for upper part 8 screws Section 6 5 882000 000 7 Press side plates slightly apart and withdraw upper part Fig 32 Austausch Oberteil Bild02 Source SD PKG 888950 000 ...

Page 75: ... the upper part 8 Replacing the needle driver Section 6 6 883010 000 Note When re assembling ensure that the printer head cable follows the correct path 7 3 7 Replacing the timing belt Spare part 571080 022 TIMING BELT MXL Z 184 B 6 35 See points 1 to 4 of Section 7 3 4 Replacing control board 880 cpte See points 5 to 7 of Section 7 3 5 Replacing the upper part 8 Replace the timing belt Section 6 ...

Page 76: ...ions service 7 20 Ausgabe 888950 001 A 7 3 8 Replacing the LC display Fig 34 Ersatzteil_790122 000_LC Display Source ZN_790122 000_B_1 1 Remove the housing Section 6 4 880100 000 2 Replace the display Section 6 10 887250 000 ...

Page 77: ...ety screws are to be fitted at assembly and removed again when the side plates have been installed 165120 000 SKT HD CAP SCREW M4 x35 DIN 912 BLUED Section 6 5 882000 000 Position numbers 400 and 410 Illustrations for changing the print unit are given in Section 6 4 880100 000 and Section 6 5 882000 000 Note After replacing the print unit the following adjustments must be checked Document gap Tabl...

Page 78: ...placing the table the safety screws for the print unit must be fitted See Section 7 3 9 Replacing the print unit The safety screws are to be fitted when dismantling and removed again when the side plates have been installed 165120 000 SKT HD CAP SCREW M4 x35 DIN 912 BLUED Section 6 5 882000 000 Position numbers 400 and 410 7 3 11 Replacing the pivoted arm The pivoted arm Pos 20 is retained by a sn...

Page 79: ...placing the print unit The safety screws are to be fitted when dismantling and removed again when the side plates have been installed 165120 000 SKT HD CAP SCREW M4 x35 DIN 912 BLUED Section 6 5 882000 000 Position numbers 400 and 410 Illustrations for changing the drive cpte timer are given in Section 6 4 880100 000 and Section 6 5 882000 000 Note After replacing the drive cpte timer the followin...

Page 80: ...ng On completion of servicing work a functional test must be carried out before the machine is returned to the customer Functional testing must be carried out by trained specialist personnel The procedure for a functional test is specified in the Test Report in Section 12 Appendix ...

Page 81: ...is required 8 1 Care of the machine For cleaning the housing we recommend use of a mild cleaning agent methylated spirit Order No 8070400 040 or plastic cleaner Order No 350994 001 The cleaning agents mentioned are available from specialist dealers or can be pur chased from REINER Warning Never use aggressive cleaning agents or solvents Do not use paper handkerchiefs Do not use cleaning agents or ...

Page 82: ......

Page 83: ... ignored The chipcard has a second line This cannot be processed by the 880 Press OK button Line 1 will be shown in display ma chine is ready to stamp After Test 49 Reset Mo DKA Ending of sensor test on 880 results from either pressing the Back button or from closing the sensor test on the PC 880 PC Setup Module Press OK button A reference run Mo DKA will be carried out 9 1 2 Warnings Display Caus...

Page 84: ...on Error message disappears A reference run Mo DKA will be at tempted Warning 11 Step 10 Numberer 1 Step is ten or more whereas numberer impression is single digit Press OK button Then reset step to less than 10 in menu Warning 12 Step 10 Numberer 2 Step is ten or more whereas numberer impression is single digit Press OK button Then reset step to less than 10 in menu Warning 15 Change chip card Re...

Page 85: ...o DKA photocell L DKP not reached Check cycle station Mo DKA if defec tive replace upper part Section 7 3 5 Replacing the upper part Check photocell L DKP if defective replace needle driver Section 7 3 6 Replacing the needle driver 880 Device error 77 Print operation Mo DKA Mo DKA has not reached initial posi tion Check Mo DKA cycle station Check crank Check L DKP on needle driver If a defect is f...

Page 86: ...place control board L DW1 defective L DW2 defective Replace drive cpte timer Section 7 3 12 Replacing the drive cpte timer Replace drive cpte timer Device error 122 Device error 123 Device error 124 Cycle disc is loose on motor shaft Secure cycle disc with superglue Device error 125 Reference run Mo DKA L DKP not reached Check cycle station Mo DWA Check photocell L DWP Device error 126 Reference r...

Page 87: ... cable If there is still no display repeat steps 2 and 3 If this is still not successful replace the display and carry out a firmware update check cur rent firmware release with REINER 9 2 2 Ink ribbon mask is loose The ink ribbon mask can be secured with commercially available fabric tape as indicated in the drawing or the complete cover must be replaced see Section 6 11 887220 010 9 2 3 No table...

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Page 89: ...Operating Instructions 880 Spanish Order No 888 900 003 Operating Instructions 880 Italian Order No 888 900 004 Brief Instructions 880 German Order No 888 910 000 Brief Instructions 880 English Order No 888 910 001 Brief Instructions 880 French Order No 888 910 002 Brief Instructions 880 Spanish Order No 888 910 003 Brief Instructions 880 Italian Order No 888 910 004 880 PC Setup Module D GB Order...

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Page 91: ...ists 11 880 Ausgabe 888950 001 A 11 1 11 Spare Parts Lists The spare parts lists for the 880 are to be found in so far as they are needed in Section 6 Construction together with the description of the relevant sub assembly ...

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Page 93: ...service Appendix 12 880 Ausgabe 888950 001 A 12 1 12 Appendix ...

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Page 95: ... 78115 Furtwangen For the Electric Stamp s Model s 880 880 050 880 ___ Serial No we require the following spare parts Customer no 3 Quantity Part number Part name Space for further information Company Telephone Name Fax Department Recipient of goods Street P O Box No Post code Town or city ...

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Page 97: ...er counter 8 digit Stat2 Stats cleared date DD MM YY Stat5 Fault counter w o DM cycles 4 digit Stat3 Impression counter 6 digit Stat6 Fault counter DM position 4 digit Work carried out Reason for error cause of fault must always be stated A Repaired at customer B Repaired in workshop C Guarantee repair D Machine exchanged E Modification F Other Sub assemblies and parts replaced Part number Part na...

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Page 99: ...tact Insert to depth stop and trip 2 4 Display message Display contrast adjust if necessary 2 5 Check buttons Operate all 4 buttons 3 Test without base plate with ink ribbon connect machine to mains with print medium paper 3 1 Print roller setting 1 document Clean impression no smears 3 2 Print roller setting 2 5 mm document stack Clean impression no smears 3 3 Copy printing 4 copies carbon paper ...

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Page 102: ...ERNST REINER GMBH CO KG P O Box 1351 D 78115 FURTWANGEN Telephone 07723 657 0 Telefax 07723 657 200 E mail reiner reiner de Internet http www reiner de ...

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