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REGLOPLAS 150smart, Operating Instructions Manual

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REGLOPLAS 150smart Operating Instructions Manual Download Page 4

 V 

11/2014 

ii  

  Contents 

Temperature Control Unit 90smart/150smart 

Operation with Code/Password ...............................................................  16

 

Alarm Reset and Alarm History ............................................................... 16

 

Save/Reset of the Setting Values ............................................................  16

 

Changing Consumer/Decommissioning ............................................................... 16

 

Alarm Messages ................................................................................................... 17

 

Alarm list ............................................................................................................... 17

 

Warnings.................................................................................................. 17

 

Alarms ...................................................................................................... 17

 

System Errors/System Notes .................................................................. 18

 

Maintenance ......................................................................................................... 18

 

Periodic Inspections and Maintenance Procedures ................................ 18

 

Cleaning................................................................................................... 20

 

Repairs .................................................................................................... 20

 

Transport .............................................................................................................. 21

 

Disposal ................................................................................................................ 21

 

Maintenance 23

 

Guidelines for Connecting Hoses ......................................................................... 23

 

Technical Data 90smart/150smart ....................................................................... 24

 

Block diagram 90smart .........................................................................................  25

 

Block diagram 150smart .......................................................................................  26

 

Graph (pump capacity) ......................................................................................... 27

 

Graph (Cooling capacity 90smart) ........................................................................ 28

 

Graph (Cooling capacity 150smart) ......................................................................  28

 

Components/Spare parts 90smart ....................................................................... 29

 

Components/Spare parts 150smart ..................................................................... 32

 

Dimension sheet 90smart ..................................................................................... 35

 

Dimension sheet 150smart ................................................................................... 36

 

 
 

Summary of Contents for 150smart

Page 1: ...En 90smart 150smart Operating Instructions...

Page 2: ...d in this documentation is true and correct as of the date of publica tion The contents however do not constitute a binding obligation on the part of Regloplas AG and are subject to change without not...

Page 3: ...mperature control unit 6 Operating Instructions 6 Inspection of Consumers 7 Water Quality 7 Connecting Lines 7 Electrical Connections 8 Operation of the Temperature Control Unit 8 RT34 Control System...

Page 4: ...Notes 18 Maintenance 18 Periodic Inspections and Maintenance Procedures 18 Cleaning 20 Repairs 20 Transport 21 Disposal 21 Maintenance 23 Guidelines for Connecting Hoses 23 Technical Data 90smart 150...

Page 5: ...WARNING Denotes a dangerous situation Failure to heed the information can result in death or grave personal injury dis ability CAUTION Denotes a potentially dangerous situation Failure to heed the inf...

Page 6: ...sks and have been instructed as to the risks Safety Information General information The Regloplas temperature control unit is safe to operate but can cause danger if it is used incorrectly or for a pu...

Page 7: ...principles of safety engineering occupational medicine and structural en gineering must be observed The national safety regulations must also be obeyed Residual Risks Any unauthorised modifications a...

Page 8: ...t of escaping water or oil Using This Documentation This documentation contains important information for safe and economi cal operation and proper maintenance of the device Compliance with this docum...

Page 9: ...perating Range The operating range and heat transfer fluid of the Temperature Control Unit 90smart 150smart are shown in the following table in this regard see also the chapter Technical Data in the M...

Page 10: ...explosive environments and protect it against sprays and cleaning agents that contain solvents Any leaks in the temperature control circuit temperature control unit connect ing lines consumers etc mu...

Page 11: ...ooler of the temperature control unit Criterion Requirement Appearance clear without sediment Cloud 0 5 NTU very light cloud Total hardness 10 dH pH value 6 5 8 5 Conductivity max 500 S cm Carbonate h...

Page 12: ...trol unit Verify the rating of the preliminary fuse according to the infor mation in the electrical diagram and check that the power con sumption conforms to the value on the rating plate of the tempe...

Page 13: ...ol unit can also be filled manually via the filling opening on the filler cap Check direction of rotation of the pump following the arrows on the fan shroud remove side panels If the direction of rota...

Page 14: ...ng the or button Press SET the new value is activated Changing the parameter Press SET for a few seconds until Pv appears Pv value flashes Tap SET until Lkv appears Set Lkv to 1 clearance Tap SET unti...

Page 15: ...electrical wiring diagram and rating plate on the pump Switch thermal relay on again using the reset button S5 on the back of the control unit Device malfunctions Malfunc tion Remark Device does not...

Page 16: ...uttons Setting the set point value Scrolling through pages Setting the additional display Setting the parameters Selection of the device functions toggling SP1 SP2 drainage by suction leak stop Alarm...

Page 17: ...isplay is shown The top left part of the display shows the set point temperature SP1 or SP2 SP Set point The top right part of the display shows the current outlet temperature actual value of temperat...

Page 18: ...al field detection Direction reversal The rotary field detection of the RT70 control system detects a wrong phase sequence and reports this in the display or corrects the direction of rotation automat...

Page 19: ...e can cause a fire Emptying option The consumer device can be drained using the delivery pump suction or by means of compressed air blowing out setting in the parameter menu Drainage by Suction with P...

Page 20: ...ing the temperature control unit Alarm Reset and Alarm History Alarm Reset If an alarm has been triggered the signal horn can be switched off by pressing the Alarm Reset button After the malfunction h...

Page 21: ...ing to the operating manual Increment the parameter Next Maintenance by 1000 hours Deviation set point value outlet underrun Adjust the outlet temperature and acknowledge the fault Deviation set point...

Page 22: ...it and the cooling circuit for leaks System Errors System Notes Error message Rectification Parameter data corrupt Replace the control unit Save Load not possible during device is on Switch the temper...

Page 23: ...s due to the magnetic forces All computers data media credit cards electronic watches etc must be kept at a safe distance Daily Inspections Maintenance Procedures Check the entire temperature control...

Page 24: ...Drain the temperature control unit by suction or blowing out 2 Clean the filters in the circuit 3 Inspect the cooler for scale deposits and clean using the REG Descaling Unit if necessary 4 Level cont...

Page 25: ...unit Before shipping the temperature control unit must be drained through the discharge port on the delivery pump see maintenance section Because of the danger of freezing bursting of the cooling pipe...

Page 26: ...V 11 2014 22 Operating Instructions Temperature Control Unit 90smart 150smart...

Page 27: ...ng load at the connections Pipe elbows fitted Wrong Right Incorrect installation compression along the longitudinal axis Pipe elbows fitted Wrong Right Torsion hose axis and direction of movement not...

Page 28: ...r power pump 0 5 kW 1 1 kW 0 5 kW 1 1 kW Max delivery rate 60 l min 70 l min 60 l min 70 l min Max delivery pressure 3 8 bar 5 4 bar 3 8 bar 5 4 bar Control System RT34 RT70 Control System Measurement...

Page 29: ...art Item Designation Item Designation 38 Vessel reservoir tank F5 Safety thermostat 41 Cooler M10 Pump 58 Bypass S1 Level control 60 Filter cooling circuit Y2 Solenoid valve auto water refill 99 Consu...

Page 30: ...150smart Item Designation Item Designation 38 Vessel reservoir tank F5 Safety thermostat 41 Cooler M10 Pump 60 Filter cooling circuit S1 Level control 99 Consumer Y2 Solenoid valve auto water refill...

Page 31: ...Temperature Control Unit 90smart 150smart Maintenance 27 Graph pump capacity 1 Pump curve TP20 2 Pump curve TS22 TS22H Pump capacity Delivery rate V as a function of pressure p bypass not tak en into...

Page 32: ...e 90smart 1K 2 Cooling curve 90smart 2K Cooling capacity P as a function of out let temperature Cooling water temperature 20 C Flow rate 20 l min Graph Cooling capacity 150smart 1 Cooling curve 150sma...

Page 33: ...V 11 2014 Temperature Control Unit 90smart 150smart Maintenance 29 Components Spare parts 90smart P1 V21 V21a 9 30 63 66 Q1 67 73 72 70 68 75 M10 35 E21 54 9 41 60 46 38 75...

Page 34: ...V 11 2014 30 Maintenance Temperature Control Unit 90smart 150smart 30 56h Y6 58 38 T5 F5 V21 69a M10 69 41 Y13 Y2 S3 B1...

Page 35: ...former 58 Bypass V21 SSR relay with heat sink 60 Filter cooling water V21a Seal for SSR relay 63 System water IN Y2 Solenoid valve auto water refill 66 Cooling water IN Y6 Solenoid valve cooling 67 Co...

Page 36: ...V 11 2014 32 Maintenance Temperature Control Unit 90smart 150smart Components Spare parts 150smart P1 V21 V21a 9 66 Q1 72 69 30 67 73 70 68 75 M10 35 E21 F5 9 Y6 60 54 46 38 75...

Page 37: ...V 11 2014 Temperature Control Unit 90smart 150smart Maintenance 33 Y2 Y13 69 41 68 T5 V21 F5 M10 Y6 Y13 S3 B1...

Page 38: ...lter cooling water T5 Control transformer 66 Cooling water IN V21 SSR relay with heat sink 67 Cooling water OUT V21a Seal for SSR relay 68 Discharge port Y2 Solenoid valve auto water refill option 69...

Page 39: ...Temperature Control Unit 90smart 150smart Maintenance 35 Dimension sheet 90smart Item Designation Item Designation 1 RT70 Control System 5 Inlet 2 Main switch 6 Cooling water IN 3 7 Cooling water OUT...

Page 40: ...36 Maintenance Temperature Control Unit 90smart 150smart Dimension sheet 150smart Item Designation Item Designation 1 RT70 Control System 5 Inlet 2 Main switch 6 Cooling water IN 3 7 Cooling water OUT...

Page 41: ...V 11 2014 Temperature Control Unit 90smart 150smart Maintenance 37...

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