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REFU Elektronik GmbH 

REFUsol 40K / 46K-MV 

33 

5

 

Commissioning 

Before commissioning the inverter, be sure the following steps have been completed: 

 

Measurements tests were performed and summarized in a test report: 
The grounding connection has been checked. 
Isolation of strings to ground has been checked. 

 

Functional tests were performed and summarized in a test report: 
The correct grid code (IEEE 1547 or IEEE 1547a) is selected. 

 

If applicable, further requirements and technical rules need to have been considered in this context 
(e.g. Authority Having Jurisdiction (AHJ)). 

Pos:  47 /Inverter Manuals/ Betri eb/ Inbet riebnahme/ Gerät einsc halten/Wiedereinsc halten/Spannungsfrei  schalten/840 842  843  844 @ 1\m od_1411485727451_641.docx @  8078 @  22 @  1 

 

5.1

 

Switching on the Device at Initial Start-up 

 

The electrical system to be connected was prepared according to the five safety rules. 

 

  DANGER 

Risk of death by electric shock 

Disconnect electrical systems according to the 5 safety rules: 

 

Disconnect mains. 

 

Prevent reconnection. 

 

Test for absence of harmful voltages. 

 

Ground and short circuits. 

 

Cover or close of nearby live parts. 

 
 

 

 

The grounding and DC connection of the inverter/combiner box is installed. 

 

1. Connect PV strings to the inverter or combiner box.  

2. Check that all connections and covers are securely fastened. 

3. Turn on DC voltage across switch separator. 

4. Close the inverter's AC branch circuit breakers. 

 

If at the DC input of the inverter sufficient voltage is present, the inverter starts operation. 

 

 

 

 

Note: 

The control panel, including its status indicators, display, and operator keys, 
is only active when the PV generator is supplying sufficiently voltage. 

 

Summary of Contents for 40K

Page 1: ...Operating Manual REFUsol 40K 46K MV English REFU Elektronik GmbH No 982017 Version 02 2019 06 Pos 5 Invert er Manuals Eingan gsteil Rechtliche Hinweise vor Inhaltsverz eichnis WR 1 mod_1404736695100_...

Page 2: ...ructions are to be read carefully prior to installation and commissioning The installation commissioning and safety related check must be undertaken by a qualified electrician Error free and safe oper...

Page 3: ...lectromagnetic Fields during Operation and Assembly 10 2 6 Protection against Contact with Hot Parts 11 2 7 Protection during Handling and Assembly 11 2 8 Please Note Before Starting Up 12 2 9 Additio...

Page 4: ...splay 39 5 10 Standardized Energy Yield Data Display 40 5 10 1 Input of Standardized Data 40 5 11 Menu Structure 41 6 Configuration 42 6 1 Changing the Menu Language 42 6 2 Limitation of the Power Out...

Page 5: ...on 58 9 Maintenance 59 9 1 Maintain the Inverter 59 10 Decommissioning 60 10 1 Remove Inverter 60 10 2 Package Inverter 60 10 3 Disposal 60 11 Technical data 61 11 1 Inverter 61 11 2 Temperature Derat...

Page 6: ...al carefully before installing and using the product Keep the operating instructions readily available with the device for the entire service life of the product Provide all future users of the device...

Page 7: ...rious personal injury if ignored Follow the warnings to avoid serious injuries CAUTION May cause minor personal injury if ignored Follow the warnings to avoid injury NOTICE Can lead to property damage...

Page 8: ...tage network must be present The technical design of the network connection the required additional electrical equipment and to the applicable connection and installation conditions should be clarifie...

Page 9: ...consumer must never be switched between an inverter and line protection switch Access to the shutdown mechanism must always be free Installation and commissioning must be carried out properly DANGER D...

Page 10: ...Operation and Assembly Magnetic and electromagnetic fields found in the immediate vicinity of live conductors can pose a serious risk to persons with cardiac pacemakers metallic implants and hearing a...

Page 11: ..._641 docx 6774 2 1 2 7 Protection during Handling and Assembly WARNING Danger of injury during improper handling caused by crushing shearing cutting striking and lifting The weight of the inverter is...

Page 12: ...U LVD Directive is to be observed when using the inverter The technical data connection and installation conditions are to be taken from the product documentation and must be observed under all circum...

Page 13: ...ge Hot surface The housing can get hot during use This symbol advises that the user handbook must be read before the device is used The inverter must be earthed before use Before beginning of work swi...

Page 14: ...ctor or circuit breaker 5 Grid Protection 6 Isolation transformer is required for medium voltage network 7 Low or medium voltage AC grid Pos 22 Inverter Manuals Ger tebeschreibung Voraussetzungen Infr...

Page 15: ...oint Rated voltage US 3 x 400 V PE N 3 x 460 V PE N Frequency 50 60 Hz 50 60 Hz Short circuit voltage uk Depends on grid connection point Switching group Dyn5 or Dyn11 Dyn5 or Dyn11 Pos 23 Inverter Ma...

Page 16: ...16 REFUsol 40K 46K MV REFU Elektronik GmbH 3 4 External Dimensions Fig 2 External dimensions...

Page 17: ...rent monitoring Type 2 13 Protective earth connection 14 Interfaces Ethernet RS485 Sensors remote stop Pos 28 Inverter Manuals Ger tebeschreibung Bedienfeld WR 1 mod_1410957749856_641 docx 7880 2 1 3...

Page 18: ...s to be simultaneously recorded in the form of parameters If the storage capacity is full the oldest data is overwritten With the default setting on delivery the data logger logs 16 measuring channels...

Page 19: ...sured The following requirements of the installation site must be upheld Only vertical installation is permitted as otherwise the cooling of the device cannot be guaranteed convection cooling Prolonge...

Page 20: ...nder clean and dry conditions if possible in their original packaging The transport temperature must be between 25 60 C Permissible variations in temperature may not exceed 20 C 68 F per hour Pos 33 I...

Page 21: ...mushroom head bolts for fixing of the inverter at the wall mount The screws for attachment to the wall are not included Pos 35 Inverter Manuals Installation Ger t auspacken 840 842 843 844 3 mod_14786...

Page 22: ...high 1 Open the box 2 Take out the wall mount plate 3 Take out the corner protection at the top of the inverter 4 Fix the lifting eye plates into the slot see red arrows 5 Carefully lift the inverter...

Page 23: ...ry Do not use the cover to hold the device Only use the four holding grips to move the device NOTICE Danger of damage to property Do not use the cover to hold the device Only use the four holding grip...

Page 24: ...r 1 Use the wall bracket to mark the positions of the holes to be drilled 2 Attach the wall mounting plate to the wall using maximal 5 screws The screws for attachment to the wall are not included Scr...

Page 25: ...4 7 Device Connectors The following figure shows the DC switch and connectors of the inverter on its bottom side Fig 9 Device connectors The inverter is provided with the following connectors as seen...

Page 26: ...mum permissible torque for the grounding screw is 10 Nm 7 ft lbs Fig 10 Grounding bolt Pos 39 Inverter Manuals Installation FI Schutz WR 1 mod_1404805598809_641 docx 6857 2 1 4 9 Residual Current Prot...

Page 27: ...ation and connection requirements are complied with Check the line voltage It must be within the technical data for that device If the line voltage is different contact your local network operator The...

Page 28: ...cx 25452 2 1 4 12 DC Connection of the Solar Generator DANGER Danger to life due to high voltages from active PV strings Before connecting the PV strings connect the inverter to the power supply and a...

Page 29: ...onnections The PV generator may not exceed the following operational characteristics under any circumstances Device type 40K 46K MV 48K UL Max DC voltage at each input 1000 V Max short circuit current...

Page 30: ...20 mm of the conductor insulation 4 Place the sealing element on top of the connection housing 5 For aluminum conductors Grease stripped areas with contact grease 6 Place the conductor on the install...

Page 31: ...pec protocols which can be used for transmission of data for example to a data logger of a remote monitoring system Portal Data Logger Park Control Ethernet RS485 RS485 Ref 4 4 3 3 2 2 4 4 3 3 2 4 Bus...

Page 32: ...P protocol and is Sunspec compliant which can be used for transmission of data for example to a data logger of a remote monitoring system Daisy chaining of devices is not supported Each inverter must...

Page 33: ...78 22 1 5 1 Switching on the Device at Initial Start up The electrical system to be connected was prepared according to the five safety rules DANGER Risk of death by electric shock Disconnect electric...

Page 34: ...nect PV strings to the inverter or combiner box 4 Checking of the AC and DC voltages applied on the connection 5 Remove LOTO devices in accordance to the site owner s electrical safety procedures 6 Sw...

Page 35: ...ge time in the intermediate circuit 8 If applicable install short circuit or grounding jumpers in the DC and AC supply side Inverter is de energized and out of service Pos 49 Inverter Manuals Betrieb...

Page 36: ...es 1 Use the and keys to select the country code which is specific for your country and your location The menu language is selected simultaneously with the country code However the menu language can l...

Page 37: ...Ger testart WR 1 mod_1405071129125_641 docx 7062 2 1 5 5 Device Start Solar modules are irradiated with sufficient sunlight Country code is set Time and date is set The following procedure follows Se...

Page 38: ...next menu Function while parameters are edited digit to the left digit to the right decade jump Selection within the menu ESC Acknowledge failures and exit from menu level exit from input menu without...

Page 39: ...wer Fig 17 Today s feed power display Press the arrow key to display the development of the previous days Press the ESC key to return to the basic screen display Pos 54 Inverter Manuals Betrieb Inbet...

Page 40: ...Data To change the normalization press the F2 key and enter the currently connected PV generator power as follows keys Press the key to select the digits before the point Press the key to select the d...

Page 41: ...setting displays Energy absolute Energy normalized Analysis Actual values Failure memory Configuration Device Information DC AC Sensors Country Power Languages Limitation PAC Communication Date Time...

Page 42: ...is initially empty 8 Press ESC to return to the menu Pos 60 Inverter Manuals Konfiguration Reduzierung der Ausgangsleistung WR 1 mod_1405076075015_641 docx 7119 2 1 6 2 Limitation of the Power Output...

Page 43: ...ter to assign one or more inverter to a PV system Pos 62 Inverter Manuals Konfiguration REFUset WR 1 mod_1405076152162_641 docx 7125 2 1 6 4 REFUset PC Configuration Tool You can upgrade the firmware...

Page 44: ...er Pos 65 Inverter Manuals Konfiguration Kommunikation ber Et hernet Manuelle Einstellung WR 1 mod_1405076466442_641 docx 7144 3 1 6 5 2 Manual Setting In order to ensure a trouble free operation all...

Page 45: ...address 1 5 Multimode USS Modbus RTU Sunspec in Multimode you cannot use USS address 0 and 2 Baud rate 57600 preset and recommended 115200 for short RS485 networks Parity even Handshake no Data bits 8...

Page 46: ...to 1 If the sending was successful the parameter will be set back to 0 automatically Pos 69 Inverter Manuals Konfiguration Portal Testfunktion WR 1 mod_1405076841099_641 docx 7168 2 1 6 9 Portal Test...

Page 47: ...e continuously monitored during ongoing operation In order to be protected the inverter power section is isolated from voltage supply if a limit value is exceeded or if a failure occurs However the DC...

Page 48: ...please contact Service 9000B DC link 1 Imbalance low Difference between the DC link voltages is too high 9000C DC link 2 Imbalance high Difference between the two boosted DC link voltages is too high...

Page 49: ...etermined a fault Please contact Service 9002B Update End Update successful notification An update was successfully completed The device will resume normal operation 9002C AntiIslandPhase Shift Island...

Page 50: ...ne voltages to be in order contact Service 90055 Grid overvoltage Line to line overvoltage AC detected 90056 Grid undervoltage Line to line undervoltage AC detected 90057 Watchdog C0 Internal protecti...

Page 51: ...Overtemperatur e LT 2 Interior overtemperature left A0104 Overtemperatur e LT 3 Interior overtemperature right A0105 Overtemperatur e LT 4 Cooler overtemperature left A0106 Supply voltage LT Supply vo...

Page 52: ...2 Wait until the display has turned off completely 3 Switch on device with DC disconnector If this does not rectify the error contact Service A0172 P24V LT aux supply P24V supply voltage at the power...

Page 53: ...922010 The sensor comes with a 3 meter UV resistant connecting line 5 x 0 14 mm The line can be extended with a 5 x AWG 23 0 25 mm shielded line max 328 ft 100 m 8 1 1 Inverter Sensor Interface Fig 21...

Page 54: ...nik GmbH 8 1 3 Assembling of the Sensor Plug 0 16 0 31 0 6 ft lbs 2 ft lbs 0 79 AWG 26 20 0 47 1 3 0 39 8 1 4 Connection of the Sensor at the Solar Inverter Fig 22 Standard connection at a solar inver...

Page 55: ...datalogger and are visible within REFUlog portal The actual values of the sensor can be viewed in Actual values Sensor The data continues to be recorded with the data logger and can be viewed via REFU...

Page 56: ...ternal grid protection relay 2 3 4 6 5 7 1 1 1 1 Photovoltaic modules 2 Solar Inverter 3 Three phase redundant section switch 4 Control line 5 Grid measurement 6 Grid protection device 7 Public grid 8...

Page 57: ...40K 46K MV 57 8 2 3 Configurations Fig 24 Single external stop signal Fig 25 Redundant external stop signal does not apply to AFCI variant Fig 26 Single external stop signal with sensor connected doe...

Page 58: ...be configured at the inverter display at Configuration External Signal It is also possible to perform the configuraton with REFUset This PC tool allows to define different voltage ranges and switch o...

Page 59: ...ntenance free Periodically based on site conditions visual inspection of the cooling fins is recommended to identify any debris accumulation that could occur If found the debris must be removed to ens...

Page 60: ...he wall mounting bracket 4 Remove the inverter from the wall mounting bracket Pos 83 Inverter Manuals Betrieb Au erbetriebnahme Wechselrichter verpacken WR 1 mod_1405081450496_641 docx 7317 2 1 10 2 P...

Page 61: ...short circuit current ISC of PV system A 160 Backfeed current A 0 MPP trackers 1 Number of DC inputs 1 x Plus 1 x Minus DC input terminal Phoenix Contact T LOX knee lever connection TW50 DC input cab...

Page 62: ...IEC 60721 3 4 4K4H Pollution degree IEC 62109 6 3 3 Type of protection IEC 60529 IP65 SAFETY AND PROTECTION FUNCTIONS DC circuit breaker integrated Isolation monitoring yes Overload behaviour DC worki...

Page 63: ...ower kVA Ambient Temperature 800 VDC 650 VDC DCvoltage V 0 10 15 20 25 30 35 40 45 490 VDC 5 11 2 2 Temperature Derating REFUsol 46K MV 40 C 45 C 50 C 55 C 60 C 104 F 113 F 122 F 131 F 140 F Max AC Po...

Page 64: ...0 A2 2013 IEC 60364 7 712 2016 EMC Immunity EN 61000 6 1 2007 EN 61000 6 2 2005 EMC Emissions EN 61000 3 12 2011 EN 61000 3 11 2000 EN 61000 6 3 2011 EN 61000 6 4 2007 A1 2011 Grid Codes Guidelines AS...

Page 65: ...or technical problems to Service Hotline 49 0 7121 4332 333 Monday Thursday 8 am to 5 pm Friday 8 am to 4 pm Online Email service energy refu com Website www refu com You should have the following dat...

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