REED B50HPG Technical Manual Download Page 29

Page: 29 / 235

OPERATION and MAINTENANCE

Rev 1.2 28 of 80

www.reedpumps.com

(909)287-2100

OPERATION

OPERATOR QUALIFICATIONS

Everyone involved with the operation, maintenance,

inspection, and repair of the concrete pump MUST

READ and UNDERSTAND this operation manual and

the accompanying Safety Manual.

The following are a few general warnings for operator qualifications outlined in the

Safety Manual.

•

Individuals who cannot read and understand this operation manual, Safety Manual,

signs, warnings, notices, and operating instructions, in the language in which they are

printed, must not be allowed to operate the concrete equipment / mixer.

•

Only qualified, experienced, and trained personnel may be allowed to operate the

concrete equipment / mixer.

•

Operation, maintenance, inspections, and repair must only be made by qualified,

experienced, and trained personnel.

•

Obey all applicable local and government statutes and regulations applying to safely

operate equipment in their location.

Summary of Contents for B50HPG

Page 1: ...UAL AMERICAN CONCRETE PUMPING ASSOCIATION Introduction Warranty Safety Operation Main Controls Priming Pumping Clean up Maintenance Check List Pumping Train Group Power Train Group Main Hydraulic Pump Tanks Hydraulic Manifolds Accumulator Electrical Group PCL Controls Frame Installation Available Options Introduction General Safety Rules Appendix ...

Page 2: ...LC MAIN CONTROLS A SERIES 32 PRODUCT DESCRIPTION 35 CONTROLS 40 PLC MAIN CONTROLS B C SERIES 41 JOBSITE SET UP 50 PRIMING 50 PREPARING FOR SYSTEM START UP 51 OPERATION OF CONTROLS A SERIES 52 OPERATION OF CONTROLS B C SERIES 54 RECOMMENDED MAINTENANCE PRACTICES 55 GENERAL MAINTENANCE AREAS 56 WHEEL AND TIRE SAFTEY 59 TRAILER RECOMMENDED MAINTENANCE 60 LUBRICATION 62 COMPONENT REPLACEMENT 72 PUMP M...

Page 3: ...rvice for additional replacement manuals All safety guidelines product descriptions illustrations and specifications found throughout this manual were in effect at the time the manual was released for printing It should be noted REED RESERVES THE RIGHT TO MAKE CHANGES IN DESIGN OR TO MAKE ADDITIONS TO OR IMPROVEMENTS IN THE PRODUCT WITHOUT IMPOSING ANY OBLIGATIONS UPON ITSELF TO INSTALL THEM ON PR...

Page 4: ...is warranty does not include labor or transportation charges unless specifically identified and authorized in writing by REED Nor does the warranty apply to any unit upon which repairs or unauthorized alterations have been made This warranty does not apply to normal maintenance service or to normal replacement of certain machine parts which are subject to normal wear such as concrete cylinders and...

Page 5: ...te Repair Date Do not send part s until requested by REED or until claim is approved All parts requested to be returned must have a Return Authorization Number provided by REED and shipping freight prepaid Parts must ship within 30 days from REED request Return Authorization Number Ship Date Part Number Description Qnty Unit Price Total Price Replacement Part Invoice No Failure Description and Cau...

Page 6: ...gnal words will appear after the safety alert symbol If the safety alert symbol is followed by the signal word DANGER the safety alert symbol indicates a hazardous situation which if not avoided WILL lead to death or serious injury If the safety alert symbol is followed by the signal word WARNING the safety alert symbol indicates a potentially hazardous situation which if not avoided COULD result ...

Page 7: ...cedure applies to all REED concrete placing equipment Before performing any maintenance and or repair on equipment 1 Remove keys lock out signage must be posted to indicate machine is currently under Lockout Tagout The following symbol is a reminder to Lock Out and Tag Out equipment before working on equipment ...

Page 8: ...onnel Wearing Protective Equipment At All Times For Safe Use Maintenance Inspection and Repair Only Operate Maintain Inspect and Repair In Accordance with This Operation Manual and the Safety Manual Performance and Safety Features Must Never Be Altered Disconnected or Removed Contact REED Technical Support and Service When Assistance Is Required ...

Page 9: ...oncrete Pump Manufacturers Association CPMA for your protection They are placed at appropriate areas on the concrete pump to be constant warnings of dangers Know and adhere to the information they provide Contact REED Customer Service for complimentary replacements of safety decals shipping charges may apply DECALS PLACED NEAR CONTROL BOX AREA ...

Page 10: ...OPERATION and MAINTENANCE Rev 1 2 9 of 80 www reedpumps com 909 287 2100 DO NOT OPERATE MACHINE WITHOUT ALL GRATES IN PLACE ...

Page 11: ...OPERATION and MAINTENANCE Rev 1 2 10 of 80 www reedpumps com 909 287 2100 ...

Page 12: ...OPERATION and MAINTENANCE Rev 1 2 11 of 80 www reedpumps com 909 287 2100 ...

Page 13: ...OPERATION and MAINTENANCE Rev 1 2 12 of 80 www reedpumps com 909 287 2100 DECALS PLACED NEAR HOPPER GRATE AREA ...

Page 14: ...OPERATION and MAINTENANCE Rev 1 2 13 of 80 www reedpumps com 909 287 2100 DECALS PLACED NEAR WATERBOX AREA DECALS PLACED NEAR OUTRIGGER CONTROL AREA ...

Page 15: ...OPERATION and MAINTENANCE Rev 1 2 14 of 80 www reedpumps com 909 287 2100 DECALS PLACED ON SIDE PANEL AREA ...

Page 16: ...OPERATION and MAINTENANCE Rev 1 2 15 of 80 www reedpumps com 909 287 2100 ...

Page 17: ...OPERATION and MAINTENANCE Rev 1 2 16 of 80 www reedpumps com 909 287 2100 ...

Page 18: ...material through the s tube and into the delivery lines The shifting from one cylinder to the other cylinder takes place providing a continuous flow of material through the delivery piping system The pump can be operated at the control panel or can be operated from the remote control The hydraulic oil flow created by the hydraulic pump pushes the drive cylinder pistons inside the drive cylinders 1...

Page 19: ...re being described separately MAIN PUMP CIRCUIT The main hydraulic pump is a variable displacement axial piston pump of swashplate design The pistons run along the swashplate which is capable of being tilted This tilting changes the angle of the swashplate and thus the stroke length of the pistons which in turn varies the displacement of fluid The larger the angle of the swashplate the greater the...

Page 20: ...ctional pilot valve and activates the S Tube directional valve The material pumping action is the result of the two material cylinders cycling on an alternate basis This alternating cycling is controlled by an electrical signal that is generated by the proximity sensors located in the flush box at the end of each material cylinder s suction or retraction stroke As the piston coupler passes under t...

Page 21: ...YL A is transferred to the rod side of the other cylinder CYL B causing it to retract simultaneously The oil in the head side of CYL B is then forced out as it retracts and free flows through the directional valve back to the hydraulic tank or system With this arrangement of connecting the two cylinders together it is possible for various reasons such as leakage around the piston seals that more o...

Page 22: ...into the head side of the extending cylinder Since that cavity is full pressure is built up in the rod side of the fully retracted cylinder which unseats the head side check valve and forces the excess oil out of the slave loop and back to the tank Once the extending cylinder has reached its full stroke regular operation can continue Short stroking can also occur from incorrect proximity sensor lo...

Page 23: ...OPERATION and MAINTENANCE Rev 1 2 22 of 80 www reedpumps com 909 287 2100 DRIVE CYLINDER MANAFOLD S TUBE MANAFOLD D08 VALVE MANUAL VOLUME CONTROL B SERIES HYD FILTER TANK CLEANOUT ...

Page 24: ...OPERATION and MAINTENANCE Rev 1 2 23 of 80 www reedpumps com 909 287 2100 C SERIES HYD FILTER TANK CLEANOUT D08 VALVE S TUBE MANAFOLD ACCUMULATOR ...

Page 25: ...s directly connected to and driven through the main hydraulic pump In addition to the hydraulic pump the s tube shift circuit consists of a manifold an accumulator solenoid valve cartridges a solenoid directional valve and 1 or 2 hydraulic shift cylinders The following is offered to describe the function of each in the system S TUBE CIRCUIT MANIFOLD Like the main hydraulic circuit the shift circui...

Page 26: ...cuit pressure back to tank SOLENOID DIRECTIONAL VALVE This valve is a directional control valve that is shifted by electronically activated solenoids Its purpose is to direct the flow of oil stored in the accumulator to one or the other end of the shift cylinder based on the signal received by the logic controller that was generated by the proximity sensor ACCUMULATOR The accumulator is incorporat...

Page 27: ...ump back to the tank instead of continuing to pressurize the accumulator A check valve retains the pressure in the swing circuit and prevents the fluid from going back into the pump line In the main pump circuit description it was described how an electrical signal was generated by the proximity sensor which was sent to the logic controller and used to control the alternating action of the hydraul...

Page 28: ... valve This circuit also utilizes a solenoid valve cartridge or dump valve designed as a safety valve with the purpose of preventing flow to the auxiliary circuit as commanded by the emergency stop circuit At start up the normally open cartridge directs the oil flow from the tandem pump to tank prohibiting function of the auxiliary circuit When the emergency stop circuit is reset an electrical sig...

Page 29: ...y Manual Individuals who cannot read and understand this operation manual Safety Manual signs warnings notices and operating instructions in the language in which they are printed must not be allowed to operate the concrete equipment mixer Only qualified experienced and trained personnel may be allowed to operate the concrete equipment mixer Operation maintenance inspections and repair must only b...

Page 30: ...OPERATION and MAINTENANCE Rev 1 2 29 of 80 www reedpumps com 909 287 2100 SERIAL PLATE IDENIFICATION B SERIES A SERIES C SERIES ...

Page 31: ... IDENIFICATION Serial Plate Identification PLC CONTROL PANEL SERIAL PLATE Panel Part BW10533 Pump S N Pump A B C Tier ver 4 PLC program ver MD4 5 Display Reed p n 88612 serial MC42 Controller Reed p n 89613 serial Panel serial Pump type PLC program Tier version Display serial Controller module serial ...

Page 32: ...OPERATION and MAINTENANCE Rev 1 2 31 of 80 www reedpumps com 909 287 2100 B C SERIES PANEL SERIAL IDENIFICATION ...

Page 33: ...Depress PUSH knob in to STOP operation PULL knob out to REACTIVATE system 4 NOTE the HORN RESET must be switched one time to restart pump operation 5 HORN RESET Press button down to activate horn reset it is used to reactivate the control and PUMP CIRCUIT after machine has been shut down using the EMERGENCY STOP switch or when you start the pump Once the emergency stop has been depressed it will b...

Page 34: ...concrete pump for main stationary panel Press button to REMOTE for operation using the remote control 2 STROKE SWITCH Press button to test stroke change It is used for the purpose of pressure testing the main drive cylinders Both main and swing cylinders reverse direction when button is depressed When the main cylinders reach the end of the stroke they will dead head until the button is released 3...

Page 35: ... VOLUME UP to increase volume and press button VOLUME DOWN to reduce volume 2 SCREEN NAVIGATION is to move UP and DOWN in screen menu 3 ENTER is to select enter in screen menu 4 ESC Is to select escape in screen menu 4 2 3 1 NOTE Electric volume controls option only NOTE Hopper grate safety switch engages EMERGERGENCY STOP when grate is lifted ...

Page 36: ...It does not shut the engine or motor off Depress PUSH knob in to STOP operation PULL knob out to REACTIVATE system NOTE the HORN RESET must be switched one time to restart pump operation 3 HORN RESET Press button down to activate horn reset it is used to reactivate the control and PUMP CIRCUIT after machine has been shut down using the EMERGENCY STOP switch or when you start the pump Once the emer...

Page 37: ...ders reverse direction when toggle is depressed When the main cylinders reach the end of the stroke they will dead head until the toggle is released 3 PUMP ON OFF SWITCH this is to turn the pump on and off Press toggle PUMP ON to turn pump on and press toggle PUMP OFF to turn pump off Led light will show status 4 PUMP DIRECTION SWITCHES this is used to select and controls of the cycle direction of...

Page 38: ...E Hopper grate safety switch engages EMERGERGENCY STOP when grate is lifted 1 PUMP VOLUME this is to turn the pump volume up or down Press toggle VOLUME UP to increase volume and press toggle VOLUME DOWN to reduce volume 2 VIBRATOR if equipped HOPPER OPTION controls vibrator activation AUTO PUMP ON OFF 1 ...

Page 39: ...is Concrete Pump is designed to safely mix wet concrete or material within its published ratings and specifications Stability of the concrete pump during operation is provided by the 2 outrigger legs and the front jack that can be raised or lowered from the concrete pump to accommodate terrain These features DIESEL HOPPER OIL TANK CUMMINS TIER 4 POWER TRAIN DUAL AXLE TIER 4 PLC CONTROL PANEL ...

Page 40: ... Concrete Pump is designed to safely mix wet concrete or material within its published ratings and specifications Stability of the concrete pump during operation is provided by the 2 outrigger legs and the front jack that can be raised or lowered from the concrete pump to accommodate terrain These features GASOLINE GAS POWERED CONTROL PANEL FORD GASOLINE POWER TRAIN OIL TANK HOPPER SINGLE AXLE ...

Page 41: ...ed HORN RESET Press button down to activate horn reset it is used to reactivate the control and PUMP CIRCUIT after machine has been shut down using the EMERGENCY STOP switch or when you start the pump Once the emergency stop has been depressed it will be necessary to press downs the HORN button to RESET It will be backlit when engaged STROKE SWITCH Press button to test stroke change It is used for...

Page 42: ...TROLS ARE USED FOR OPTION SYNCHRONISED CHEMICAL PUMP Manual mode is used when you can control the speed of the chemical pump Auto mode is used when you need a specific amount of chemical to be pumped With each stroke of the concrete pump FAST CHANGE if equipped closed loop only controls the fast change feature for smoother operation under certain conditions VIBRATOR if equipped HOPPER OPTION contr...

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Page 50: ...pe size and length vertical uphill downhill or horizontal placement pumping speed etc S TUBE GAUGE indicates amount of oil pressure stored in accumulator circuit Pressure will build and stabilize at a set pressure once E STOP is reset Pressure will fluctuate as swing cylinder s shift but will always recharge to the same set pressure PILOT GAUGE CLOSED LOOP ONLY indicates volume adjustment of main ...

Page 51: ...rete material in getting through the delivery lines and avoid blockages Once the delivery lines are full of concrete that material will supply the lubrication necessary for the material to flow through the delivery lines However it is imperative that a primer be used ahead of the initial concrete material to pre lubricate the lines in order to avoid blockages A suggested grout to use for priming a...

Page 52: ...READ and UNDERSTANDS this manual and the Safety Manual Refer to the Safety Manual for pumping and blockages safety precautions not limited to the following guidelines Perform Required Inspection Lubrication and Maintenance Before During and After Pumping Operations Do Not Remove Hopper Grate Or Other Safety Components Do Not Insert Body Parts into Hopper S Tube or Water box Or Other Moving Compone...

Page 53: ...se RPM to desired engine RPM by adjusting THROTTLE CONTROL 6 Adjust VOLUME CONTROL to low output when starting pumping operations manual knob or electric control 7 Switch PUMP Switch to ON to pump concrete when hopper is full maintain full level 8 Closely monitor the PUMP pressure gauge while pumping 9 Turn PUMP Switch to REVERSE to reverse the pumping action if necessary REVERSE function is typic...

Page 54: ...rease RPM to desired engine RPM by adjusting THROTTLE CONTROL 6 Adjust VOLUME CONTROL to low output when starting pumping operations manual knob or electric control 7 Switch PUMP Switch to ON to pump concrete when hopper is full maintain full level 8 Closely monitor the PUMP pressure gauge while pumping 9 Turn PUMP Switch to REVERSE to reverse the pumping action if necessary REVERSE function is ty...

Page 55: ...p increase RPM to desired engine RPM by adjusting THROTTLE CONTROL 5 Adjust VOLUME CONTROL to low output when starting pumping operations 6 Switch PUMP Switch to ON to pump concrete when hopper is full maintain full level 7 Closely monitor the PUMP pressure gauge while pumping 8 Turn PUMP Switch to REVERSE to reverse the pumping action if necessary REVERSE function is typically used to relieve pre...

Page 56: ...nctions and observations MIXER HISTORY FILE NOTING MIXER SERIAL NUMBER File the operator reports inspection and lubrication checklists shop repair work orders and tickets parts replacement and pump usage records This file should also include the parts book for the specific serial number and engine ANNUAL REVIEW Review the history records of each unit once every year to find evidence of repetitive ...

Page 57: ...reedpumps com 909 287 2100 MAINTENANCE Hydraulic Pressure in All Systems Must Be ZERO Before and During Any Maintenance Procedures Engine Must Be Turned OFF and Lockout Tagout Procedures Must Be Followed Before and During Any Maintenance Procedures ...

Page 58: ... leaks Fuel system tank mounting filter condition leaks damaged lines Battery hold down condition tightness of cables Key switch indicator lights Throttle control functional Air cleaner and muffler securely mounted PUMP CELL Visually check for structural damage cracked welds Hydraulic drive cylinders in good condition secure check for leaks Material cylinders secure tie rods tight Water box struct...

Page 59: ...and stay in position or momentarily return to center Control identification in good condition legible Gauges in good condition REMOTE CONTROLS Control console in good condition not damaged Switch in good condition Cord in good condition no cuts securely mounted to box HYDRAULIC SYSTEM Hydraulic tank securely mounted covers tight Breather filler cap and strainer in place level sight gauge in proper...

Page 60: ... IS MOVING CAN CAUSE YOU TO LOSS CONTROL AND LEAD TO AN ACCIDENT WHICH CAN RESULT IN SERIOUS INJURY OR DEATH CAUTION EXCEEDING THE TORQUE TO LUG NUTS CAN DAMAGE STUDS AND OR NUTS AND LEAD TO EVENTUAL FRACTURE AND DANGEROUS WEEL SEPARATION CAUTION PROPER MATCHING OF THE TIRES WHEEL COMBINATION IS ESSENTIAL TO PROPER FUNTION OF YOUR TRAILER RUNNING GEAR SOME TIRES MAY CALL FOR A MAXIMUM INFLATION PR...

Page 61: ...NCE ADJUSTMENTS AND REPLACEMENT 1 Inspect for corrosion and wear 2 If any rust or wear exists on the bearing then remove and replace 3 If bearing is found to be in good condition then clean and repacking with grease is all you need 4 Hand pack each bearing individually using premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above the bearing adjustment procedure...

Page 62: ...s however slight or unnoticeable may cause damage or be dangerous to operate TIGHTENING PROCEDURE 1 After mounting a wheel over the studs start all lug nuts by hand to prevent cross threading 2 After all the lug nuts have been snugged tighten the nuts to the recommended torques using sequence pattern RE TORQUE AFTER THE FIRST 50 MILES OF USE AND PERIODICALLY RE CHECK THE TORQUE TIRE PRESSURE Tire ...

Page 63: ... meet more challenging uses and uses which subject the equipment to high and or unusual concentration of forces The lubrication interval must be increased if the pump has been exposed to environmental conditions such as low humidity high humidity excessive dust high temperatures low temperatures heavy rainfall long term storage ocean air etc 1 every hour of operation 2 after completion of every jo...

Page 64: ...mps com 909 287 2100 LUBRICATION POINTS The following graphics are for REFERENCE ONLY LUBRICATION POINTS IF EQUIPPED WITH DUAL 2 HYDRAULIC SHIFT CYLINDERS RELIEVE SHIFT CIRCUIT HYDRAULIC PRESSURE TO PROPERLY GREASE HYDRAULIC SHIFT CYLINDERS AND BELL CRANK ...

Page 65: ...ERATION and MAINTENANCE Rev 1 2 64 of 80 www reedpumps com 909 287 2100 LUBRICATION POINTS S TUBE OUTLET GREASE POINTS HYDRAULIC MOTOR SIDE GREASE POINTS BEARING SIDE GREASE POINTS AGITATOR GREASE POINTS ...

Page 66: ...Hydraulic tank can be equipped with an access cover with breather A sight and temperature gauge are installed on the tank to determine the fluid level and temperature inside the tank The tank is also equipped with drain valve To accomplish filtration hydraulic tanks can be equipped with the following internal magnetic suction strainers a suction filter a return filter and a pressure filter NOTE No...

Page 67: ...change is necessary HYDRAULIC TANK Change oil in tank every 500 hours of operation or yearly whichever comes first HYDRAULIC FLUID The hydraulic system is filled with Shell Oil Company TELLUS MX 46 It is to be used in ambient temperatures of 39 90 F 4 32 C The normal fluid temperature will range from 100 167 F 38 75 C For ambient temperatures of 90 F 32 C and above use fluid designated with an ISO...

Page 68: ...nk thoroughly clean area around the return filter fill port plug the vented fill cap or the inspection cover Remove return filter fill port plug vented cap or inspection cover Fill system to MAX LEVEL mark on sight gauge with new clean hydraulic fluid If a pump is used to transfer the fluid ensure the pump filter is clean If pouring fluid from a container pour it through a fine wire mesh screen 20...

Page 69: ...reedpumps com 909 287 2100 SERVICING FLUSH BOX When servicing parts in flush box drain old oil using plug underneath flush box Clean out debris fill with clean hydraulic fluid 7 as shown below OIL 7 MATIRIAL HYDRAULIC CYLINDER PLUG CONCRETE CYLINDER ...

Page 70: ...us hydraulic fluid filtration to prevent recirculation of contamination which will cause rapid wear and component breakdown A filter that is equipped with a condition indicator gauge should be checked daily and the element changed when indicated to do so Below are TYPICAL filters and filter elements FILTER ELEMENT GAUGE GASKET FILL PORT ...

Page 71: ...ATION and MAINTENANCE Rev 1 2 70 of 80 www reedpumps com 909 287 2100 Do Not Use Cloth for Straining Fluid Lint Is a Contaminant Harmful to the Hydraulic System FILTER ELEMENT O RING NEW HOUSING OLD HOUSING ...

Page 72: ...CLEANING THE HYDRAULIC TANK The hydraulic tank should be drained and cleaned after 500 hours of operation or yearly whichever occurs first to assist in keeping the systems clean and in proper condition 1 Shut off machine 2 VERIFY PRESSURES IN ALL CIRCUITS READ ZERO 3 Place a suitable size container under the hydraulic tank drain fitting and then remove drain plug Dispose of used oil responsibly 4 ...

Page 73: ...edpumps com 909 287 2100 COMPONENT REPLACEMENT When parts are worn do not delay in replacement Continued usage with worn parts may lead to damage of other components Please contact the REED Service Department or your local dealer for technical support ...

Page 74: ...ed as a reference guide However the end user is encouraged to develop a preventative maintenance program that specifically suites their needs depending on the usage of the equipment DAILY PUMP MAINTENANCE CHECKLIST Actual Hours Date Maintenance Description Initials 1 Check hydraulic tank fluid levels 2 Check condition of hydraulic oil for water or other contamination 3 Drain water from hydraulic t...

Page 75: ... Actual Hours Date Maintenance Description Initials 1 Change engine oil and filters see engine manufacturer maintenance schedule for additional requirements IF REQUIRED Additional Notes 2 Change hydraulic oil filters 3 Inspect hydraulic hoses and fittings for any signs of external wear or damage Additional Notes ...

Page 76: ...ic tank breather 2 Inspect all structural components check frame hopper and other structural members for any damage Additional Notes Additional Notes 3 Check coolers and radiators for dirt or debris Clean as necessary 4 Check condition of engine drive belts Change if necessary see engine manufacturer maintenance schedule for additional requirements IF REQUIRED Additional Notes ...

Page 77: ...urer guide for all engine requirements IF REQUIRED Additional Notes 4 Check condition of fuel hoses fittings and clamps Additional Notes 5 Inspect all safety decals to ensure that they are completely visible and legible 6 Perform complete inspection of the controls 7 All toggles in good condition stay in position or momentarily return to center 8 Control identification in good condition legible 9 ...

Page 78: ...ANCE Rev 1 2 77 of 80 www reedpumps com 909 287 2100 EVERY 250 HOUR MAINTENANCE CHECKLIST Actual Hours Date Maintenance Description Initials 13 Control console in good condition 14 Switch in good condition Additional Notes ...

Page 79: ...erformance and or shutdown of operation Additional Notes 3 Change hydraulic fluid clean the reservoir and the suction strainers within reservoir and replace all hydraulic oil filters Additional Notes 4 Complete inspection of the engine refer to engine manufacturer maintenance schedule for details IF REQUIRED 5 Inspect mountings bolts brackets 6 Oil level proper coolant level proper check for leaks...

Page 80: ...OPERATION and MAINTENANCE Rev 1 2 79 of 80 www reedpumps com 909 287 2100 EVERY 500 HOUR MAINTENANCE CHECKLIST Actual Hours Date ADDITIONAL GENERAL NOTES ...

Page 81: ...OPERATION and MAINTENANCE Rev 1 2 80 of 80 www reedpumps com 909 287 2100 NOTES ...

Page 82: ...HYDRAULIC ELECTRICAL SCHEMATICS ...

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Page 100: ...is under the sensor E Red E Stop button one 1 indicates pulled out G Grate sensor one 1 indicates grate is closed Screen Message Description CHK GRATE Hopper grate is open Close the hopper to clear E STOP CHK REDBTN E STOP button is pressed in Pull it out to clear E STOP CHK PMP SW Pump switch is in the ON position Turn switch off to clear E STOP CHK REMOTE Remote is turned off or not connected Ch...

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Page 102: ...SSURE LOW 100 2 OIL PRESSURE SENSOR DEFECTIVE 100 3 ENGINE OIL PRESS VOLT ABOVE NORM OR SHORT HIGH SOURCE 100 4 ENGINE OIL PRESS VOLT BELOW NORM OR SHORT LOW SOURCE 100 16 ENGINE OIL PRESSURE READING INCORRECT 100 18 ENGINE OIL PRESS LOW 102 2 CHARGE AIR PRESSURE SENSOR DEFECTIVE 105 0 INTAKE MAN1 AIR TEMP HIGH 105 2 CHARGE AIR TEMPERATURE SENSOR DEFECTIVE 105 3 INTAKE MAN1 TEMP VOLT ABOVE NORM OR...

Page 103: ... 7 CONTROL TRAVEL DIFFERENCE 535 13 AUTO CALIBRATION BOSCH EDC PUMP UNSUCCESSFUL 536 12 FEEDBACK RACK POSITION 536 13 REFERENCE FEEDBACK RACK POSITION 563 2 DIGITAL OUTPUT 3 SUPERVISION STOP SOLENOID 563 6 EXCESS CURRENT DIGITAL OUTPUT 3 STOP SOLENOID 572 2 DIGITAL OUTPUT 6 SUPERVISION 611 3 INJ WIRING SHORTED TO BATTERY 611 4 INJ WIRING SHORTED TO GROUND 620 3 SENSOR VOLT1 5VDC ABOVE NORMAL OR SH...

Page 104: ...EASES TOO RAPIDLY 656 7 INJ CYLINDER6 FUEL FLOW LOWER THAN EXPECTED 676 3 GLOW PLUG RELAY STUCK ON 676 5 GLOW PLUG RELAY WILL NOT TURN ON 702 14 SPEED THRUST MODE WARNING 729 3 INLET AIR HEATER DRIVER1 STUCK ON 729 5 INLET AIR HEATER DRIVER1 WILL NOT TURN ON 743 9 CAN COMMUNICATION SAE J1939 RECEIVE MESSAGES MISSING 743 12 CAN CONTROLLER BUS OFF 743 14 LINE BREAK SHORT OR HEAVY BUS LOAD CAN BUS PA...

Page 105: ... POS VP44 UNABLE TO ACHIEVE TIMING 1079 3 SENSOR VOLT1 5VDC ABOVE NORM OR SHORT HIGH 1079 4 SENSOR VOLT1 5VDC BELOW NORM OR SHORT LOW 1080 3 SENSOR VOLT2 5VDC ABOVE NORM OR SHORT HIGH 1080 4 SENSOR VOLT2 5VDC BELOW NORM OR SHORT LOW 1109 31 ENG PROT SYSTEM APPROACHING SHUTDOWN 1110 31 ENG PROT SYSTEM SHUT ENG DOWN 1347 5 FUEL PUMP ASSY 1 CKT OPEN SHORTED GROUND OR OVLOAD 1347 7 FUEL PUMP ASSY 1 RA...

Page 106: ... GROUND ELECTRIC BRAKES RIGHT TURN STOP OPEN NOT USED OPEN NOT USED TAIL LIGHTS LEFT TURN STOP TRAILER PLUG PINOUT OPEN NOT USED OPEN NOT USED 2 GREEN TAIL LIGHTS 3 RED LEFT TURN STOP 1 BROWN RIGHT TURN STOP GRN YELL WHITE GROUND 4 BLUE ELECTRIC BRAKES ...

Page 107: ...LEAN OUT DOOR ASSEMBLY 17 POWER TRAIN GROUP 18 ENGINE 18 MAIN HYDRAULIC PUMP 19 FITTINGS 20 EXHAUST 21 FUEL TANK ASSEMBLY 22 HYDRAULIC GROUP 24 HYDRAULIC TANK ASSEMBLY 25 MANIFOLDS 26 DRIVE CYLINDER CIRCUIT MANIFOLD ASSEMBLY 27 S TUBE CIRCUIT MANIFOLD ASSEMBLY 29 ACCUMULATOR ASSEMBLY 31 ELECTRICAL GROUP 32 PROXIMITY SENSOR 32 BATTERY ASSEMBLY 33 TRAILER HARNESS AND BREAKAWAY 34 TAIL LIGHTS 35 MAIN...

Page 108: ...ino CA 91710 reedpumps com 909 287 2100 3 SPOOL CONTROL VALVE 53 HYDRAULIC OUTRIGGER GROUP 54 ELECTRIC HYDRAULIC OUTRIGGER CONTROLS 56 AGITATOR GROUP 57 1 SPOOL AGITATOR VALVE 58 AVAILABLE OPTIONS 60 REV DATE DESCRIPTION NAME 11 19 2020 INITIAL J SLACK ...

Page 109: ...X WELDMENT 6 IN 1 EA 4 SHCS 10X5 GR 8 8 EA 5 HEX NUT 10 12 EA 6 LOCK WASHER 13 EA 7 86006 BRACKET PROX SWITCH 1 EA 8 86752 HHCS 20X3 4 GR 8 6 EA 9 LOCK WASHER 2 EA 10 FLAT WASHER 2 EA 11 86665 STUD 3 8 16X3 LONG 1 EA 12 80072 LOCKWASHER 3 8 1 EA 13 10282 PLUGS PIPE GALV 1 1 EA 14 73434 COVER PLATE REMIX INSIDE 1 EA 15 73433 COVER PLATE REMIX OUTSIDE 1 EA 16 86623 SEAL AGITATOR INSIDE 1 EA DETAIL A...

Page 110: ...QUANTITY 1 86047 TIE ROD 1 X 51 2 EA 2 86046 TIE ROD 1 X 51 4 EA 3 86148 CONCRETE CYLINDER 6 X 36 2 EA 4 ELBOW MB MJ 16 16 2 EA 5 85427 TUBE HYD LOOP LINE 1 EA 6 86304 2 DRIVE CYLINDER 3 50 X 2 00 X 36 00 2 EA 7 87554 END PLATE DRIVE CYLINDER PAINTED 1 EA 8 HEX NUT 1 12 4 EA 9 HEX NUT 1 12 2 EA 10 HHCS 1 2 13X1 GR 8 4 EA 11 WASHER 1 2 4 EA 12 LOCK WASHER 6 EA DUAL SHIFT OPTION DETAIL F DETAIL G ...

Page 111: ...SEMBLY ID PART PART DESCRIPTION QUANTITY 86321 OUTLET ASSEMBLY 1 EA 1 HHCS 5 8 18X3 GR 8 6 EA 2 LOCK NUT 5 8 18 6 EA 3 GREASE FITTING 1 8 NPT 90 2 EA 4 72309 OUTLET SEAL HOUSING 1 EA 5 70042 CHROMED OUTLET 1 EA 6 HHCS 3 8 16X1 GR 8 6 EA 7 HEX NUT 3 8 16 6 EA 8 LOCK WASHER 3 8 6 EA 9 72482 OUTLET 5 1 PIECE 1 EA VIEW A DETAIL A ...

Page 112: ... SEAL 2 3 4 5 6 1 5 OUTLET SEAL KIT INSTALLATION ID PART PART DESCRIPTION QUANTITY 1 79895 SEAL KIT 1 EA 2 77762 O RING 257 BUNA 90 1 EA 3 77761 O RING 264 BUNA 90 1 EA 4 86504 SEAL MODIFIED 5 IN OUTLET 1 EA 5 77763 GUIDE BAND 5 75 OD X 1 00W 1 EA 6 77765 LIP SEAL 5 50 ID X 6 00 OD X 56 D 1 EA VIEW A ...

Page 113: ...RT PART DESCRIPTION QUANTITY 1 86149 O RING 259 BUENA 70 2 EA 2 FHCS 10X 4 GR 8 1 EA 3 FHCS 10X 3 GR 8 3 EA 4 HEX NUT 10 4 EA 5 LOCK WASHER 4 EA 6 FLATWASHER 4 EA 7 72310 WEAR RING 6 1 EA 8 86031 WEAR PLATE 6 1 EA 9 86086 CHIP RING 6 2 EA 10 86085 SEAL SINGLE LIP 6 1 EA 11 86502 LOCATOR RING FLANGE BEARING 1 EA CONCRETE CYLINDER DETAIL B S TUBE ...

Page 114: ... 8 6 PISTON CUP ASSEMBLY ID PART PART DESCRIPTION QUANTITY 1 86101 PISTON COUPLING 8 06 LONG 2 EA 2 77194 PISTON CONC ADAPTER 6 2 EA 3 77120 WEAR RING GUIDE BAND 6 2 EA 4 70048 PISTON CUP 6 IN 2 EA 5 70057 PISTON PLATE 6 INCH 2 EA 6 HHCS 3 8 16X1 GR 8 4 EA 7 LOCK WASHER 3 8 4 EA 8 SHCS 13 X 2 2 EA DETAIL C ...

Page 115: ...100 1 3 3 1 2 4 2 4A DRIVE CYLINDER ASSEMBLY ID PART PART DESCRIPTION QUANTITY 86304 2 HYD CYLINDER GROUP REF 1 78961 CHECK VALVE 5K PSI O RING 4 EA 2 86748 FITTING MB MJ90 6 6 3 EA 3 ELBOW MB MB90 6 6 2 EA 4 86223HT HYDRAULIC CYLINDER 3 50 X 2 00 X 35 75 1 EA 4A 86223A SK SEAL KIT 1 EA ...

Page 116: ... SEAL FLANGE BEARING 1 EA 4 GREASE FITTING 1 8 NPT 4 EA 5 85133 FLANGED BEARING 1 EA 6 HHCS 9 16 12X3 GR 8 4 EA 7 LOCK WASHER 9 16 4 EA 8 85294 THRUST WASHER S TUBE 1 EA 9 HHCS 13X1 GR 8 2 EA 10 LOCKWASHER 2 EA 11 86282 RETAINER SHIFT CYLINDER 1 EA 12 PIPE PLUG NPT 2 EA 13 HHCS 13X6 GR 8 2 EA 14 FLAT WASHER 4 EA 15 LOCK WASHER 2 EA 16 HEX NUT 13 2 EA 17 70825 NUT 1 1 2 12 CASTLE GRADE 5 1 EA 18 CO...

Page 117: ... 11 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 1 1A DUAL SHIFT CYLINDER ASSEMBLY ID PART PART DESCRIPTION QUANTITY 1 86220HT SWING RAM DUAL 2 50 X 5 75 STROKE 2 EA 1A 86220A SK SEAL KIT 2 EA DETAIL E ...

Page 118: ...INER SWING RAM 2 EA 3 76798 1 BALL SOCKET NYLON 4 EA 4 75501 SPACER 1 8 A R EA 5 75502 SPACER 1 16 A R EA 6 HHCS 3 8 24X1 GR8 4 EA 7 WASHER 3 8 4 EA 8 LOCK WASHER 3 8 4 EA 10 86283 SETSCREW 5 8 11X2 00 CUP 2 EA 11 85941 HOUSING RH SWING RAM 1 EA 12 85942 HOUSING LH SWING RAM 1 EA 13 86052 DOWEL PIN DIA X 2 4 EA 14 GREASE FITTING 1 8 NPT 2 EA DETAIL E SPACE AS REQUIRED FOR PROPER S TUBE ALIGNMENT S...

Page 119: ...REMIXER 1 EA 3 85978 BEARING BALL PLAIN 1 EA 4 85979 BEARING BALL 1 SEAL 1 EA 5 85976 WEAR RING AGITATIOR 1 EA 6 SPRING PIN DIA X 1 1 EA 7 HHCS 20X1 GR 8 2 EA 8 LOCK WASHER 2 EA 9 85923 SHAFT AGITATOR 1 EA 10 GREASE FITTING 1 8 NPT 90 1 EA 11 HHCS 13X2 GR 8 1 EA 12 LOCK NUT 13 1 EA 13 28X3 4 6 EA 14 LOCK WASHER 6 EA 15 86330 AGITATOR STD HOPPER PAINTED 1 EA 16 85811 HYD MOTOR 45 6 CID 1 SHAFT 1 EA...

Page 120: ...ove as shown AGITATOR ASSEMBLY CONTINUED ID PART PART DESCRIPTION QUANTITY 1 GREASE FITTING 1 8 NPT STRAIT 1 EA 2 70219 REMIX SHAFT BUSHING 1 EA 3 77877 SPACER REMIX 1 EA 4 86824 FLAT WASHER SAE 1 EA 5 70214 IDLER SHAFT AGITATOR 1 EA 6 70210 IDLER BREARING HOUSING 1 EA 7 80030 HEX NUT M20X2 5 PLATED 1 EA DETAIL G VIEW G ...

Page 121: ...aks Avenue Chino CA 91710 reedpumps com 909 287 2100 SAFETY GRATE ID PART PART DESCRIPTION QUANTITY 1 87369 PROXIMITY SENSOR PNP HOPPER GRATE 1 EA 2 801902 006 CLAMP 18MM TUBE CLAMP SET 1 EA 3 87997 COVER WELD PROX SWITCH HOPPER 1 EA 3 2 1 ...

Page 122: ...ON QUANTITY 1 87835 GRATE WELDMENT STD HOPPER 1 EA 2 87857 PIN WELDMENT LONG 1 EA 3 87858 PIN WELDMENT SHORT 1 EA 4 86083 BUMPER HOPPER GRATE 2 EA 5 W114850 RUBBER BUFFER 2 EA 6 87769 COLLAR SHAFT 7 8 DIA 1 EA 7 3 8 16 X 1 HEX BOLT 4 EA 8 3 8 FLAT WASHER 8 EA 9 3 8 16 LOCK NUT 4 EA 10 3 8 16 X 1 HEX BOLT 2 EA 11 3 8 FLAT WASHER 2 EA 12 3 8 LOCK WASHER 2 EA ...

Page 123: ...m 909 287 2100 1 2 3 4 5 CLEAN OUT DOOR ASSEMBLY ID PART PART DESCRIPTION QUANTITY 1 86988 DOOR WELDMENT CLEAN OUT 1 EA 2 86559 BLOCK CLEAN OUT DOOR LH 1 EA 3 86560 BLOCK CLEAN OUT DOOR RH 1 EA 4 86922 SHOULDER SCREW 1 DIA 1 1 4 1 EA 5 W 102908A O RING CORD HOPPER DOOR 2 21 FT ...

Page 124: ... V01 18 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 POWER TRAIN GROUP ENGINE ID PART PART DESCRIPTION QUANTITY 89838 POWER TRAIN ASSY 1 89832 ENGINE FORD RSD862 1 2 89930 COOLING PACKAGE FORD 1 1 2 ...

Page 125: ...s com 909 287 2100 MAIN HYDRAULIC PUMP GEAR PUMP PUMP DRIVE ID PART PART DESCRIPTION QUANTITY 1 88124 004 PUMP K3VL112 KAWASAKI 75HP 1 EA 2 89776 PUMP DRIVE SAE 3 SAE 11 5 FLYW 1 EA 3 87571 1 GEAR PUMP 23 11 3 CC RH A PAD SPL 1 EA 4 88174 O RING 1 EA K3VL112 2 K3VL112 1 4 3 ...

Page 126: ...DE 61 40 SAE 2 EA 2 86911 009 STEM 2 90 DEG 40GL 40FL90 1 EA 3 79803 CLAMP T BOLT 3 00 DIA 4 EA 4 86265 003 SPLIT FLANGE CODE 62 20 SAE 2 EA 5 86912 006 FLANGE FLH6K MJ90 20 16 1 EA 6 ADAPTOR MB MJ 90 12 10 1 EA 7 86728 023 ADAPTOR MB MJ 20 16 1 EA 8 87754 020 ELBOW MB MJ45 20 16 1 EA 9 MB MJ 45 10 1 EA 10 86900 017 MB MJ0 10 10 1 EA 1 3 3 15 2 6 5 8 9 10 1 4 2 ...

Page 127: ...1 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 EXHAUST ID PART PART DESCRIPTION QUANTITY 1 89954 HEAT TRAY 1 2 89975 HEAT BLANKET 10X24 1 3 89976 HEAT BLANKET 3 1 4 86083 BUMPERS 4 5 RAIN CAP 1 3 3 3 3 3 ...

Page 128: ... 2100 FUEL TANK ASSEMBLY ID PART PART DESCRIPTION QUANTITY 89835 FUEL TANK ASSY REF 1 89865 FUEL TANK WELDMENT CENTER 1 2 89974 GAUGE MOUNT 1 3 89981 PLUG 3 8 NPT 2 4 3 8 NPT 90 DEG BARBBED FITTING 1 5 3 8 NPT STRAIGHT BARBBED FITTING 1 6 1 NPT PLUG 1 7 89979 CAP 2 5 NPT 1 1 7 2 3 6 4 5 ...

Page 129: ...3822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 FUEL TANK ASSEMBLY ID PART PART DESCRIPTION QUANTITY 1 89865 V COVER VENT 1 2 89977 VENT CAP 1 NPT 1 3 90099 ELBOW 90 DEG 1 NPT 1 4 3 8 LOCKNUT 4 5 3 8 FLATWASHER 8 4 5 1 2 3 ...

Page 130: ...1 24 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 FUEL TANK ASSEMBLY ID PART PART DESCRIPTION QUANTITY 1 MJ MP90 10 8 FITTING 1 2 MJ MP 10 8 FITTING 1 3 85669 004 HOSE 8FLH 10FJX 10FJX90S 24 00 1 2 1 3 ...

Page 131: ...A 2 85529 ENDCOVER KIT 12 IN W DRAIN 1 EA 3 85867 GASKET END COVER 12 1 EA 4 85282 FILTER RETURN TANK MOUNTED 1 EA 4A BW10241 SEAL KIT FOR 85282 FILTER RETURN 1 EA 4B 85282 G GASKET CORK 1 EA 5 85283 FILTER ELEMENT PN 85282 FILTER 1 EA 6 85575 GAUGE PN 85282 RETURN FILTER 1 EA 7 79247 MAGNETIC SEPERATOR 1 NPT 1 EA 8 800230 MAGNETIC SEPARATOR 3 NPT 1 EA 9 85537 FILLER BREATHER 3 4 NPT 1 EA 10 10265...

Page 132: ...GE SIGHT TEMPERATURE 1 EA 2 801025 DRAIN COCK 1 4 NPT 1 EA 3 BG 12 SAE PLUG 1 EA 4 70366 PRESSURE GAUGE 3000 PSI BAR 1 EA 5 74562 PRESSURE GAUGE 6000 PSI BAR 1 EA 6 78594 MINICHECK GAUGE ADAPTOR 1 4 NPT 2 EA 78608 MINI CHECK HOSE 48 2 EA 7 HOFFMAN PLUG 1 A R 8 87154 SOLENOID VALVE ASSY REMIX DUMP 1 EA 9 87155 COIL 1 A R 10 87155 C CARTRIDGE 1 A R 5 4 6 6 1 3 2 8 7 9 10 ...

Page 133: ...KNOB 1 EA 4A 85697 SK SEAL KIT 5 86947 KNOB KIT ALUMINUM 1 EA 6 85698 CHECK VALVE CARTRIDGE 1 EA 6A 85698 SK SEAL KIT 7 78593 MINICHECK ADAPTOR SAE 4 1 EA 8 86900 002 ADAPTOR MB MJ 4 6 1 EA 9 86728 023 ELBOW MB MJ45 16 16 1 EA 10 86900 028 STRAIGHT MB MJ 16 16 2 EA 11 86945 001 TEE MJ MB MJT 16 1 EA 12 86905 016 ELBOW MJ FJX90 16 16 1 EA 13 86946 O RING 230 BUNA 90DUR 1 EA 14 86948 001 REDUCER JIC...

Page 134: ...E ASSY 73147 DRIVE CYLINDER CIRCUIT MANIFOLD ASSEMBLY CONT DRIVE CYLINDER PILOT SOLENOID VALVE DRIVE CYLINDER MAIN VALVE DRIVE CYLINDER MAIN SOLENOID VALVE ASSEMBLY 85690 O RING KIT 74994 DRIVE CYLINDER VALVE ASSEMBLY COMPLETE 85689 COIL 85692 DRIVE CYLINDER PILOT SOLENOID VALVE ASSEMBLY 85691 O RING KIT 72313 ...

Page 135: ...GE RVEA 1 EA 4A 85703 SK SEAL KIT 5 85699 SOLENOID VALVE CARTRIDGE 12CHS 1 EA 6 85700 COIL 12VDC 1 EA 7 85705 BALL VALVE 1 EA 8 85701 SOLENOID VALVE CARTRIDGE 14CHS 1 EA 9 85702 COIL 12V DC FOR PN 87248 1 EA 10 78593 MINICHECK ADAPTOR SAE 2 EA 11 86728 014 ELBOW MB MJ90 10 10 2 EA 12 86900 027 ADAPTOR MB MJ 16 12 1 EA 13 86946 O RING 230 BUNA 90DUR 1 EA 2 3 4 TORQUE 45 50 FT LBS TORQUE 30 35 FT LB...

Page 136: ...umps com 909 287 2100 S TUBE CIRCUIT MANIFOLD ASSEMBLY CONT S TUBE MAIN SOLENOID ASSEMBLY 85694 S TUBE PILOT SOLENOID VALVE ASSEMBLY 85695 O RING KIT 74994 O RING KIT 72313 S TUBE MAIN VALVE S TUBE PILOT SOLENOID VALVE COIL 85692 SWING TUBE VALVE ASSEMBLY COMPLETE 85693 ...

Page 137: ... ID PART PART DESCRIPTION QUANTITY 1 74515 ACCUMULATOR 1 GAL 3000PSI 1 EA 2 74516 BLADDER 1 GAL 1 EA 2A 85812 BLADDER SEAL KIT 1 EA 3 73171 ACCUMULATOR BKT W CLOSING HARDWARE 1 EA 4 801028 GROMMET ACCUMULATOR 1 EA 5 86728 019 ELBOW MB MJ90 12 12 1 EA 6 86920 20 REDUCER MB FB 20 12 1 EA 1 2 3 4 5 FRAME RAIL 6 2A ...

Page 138: ...m 909 287 2100 ELECTRICAL GROUP PROXIMITY SENSOR ID PART PART DESCRIPTION QUANTITY 89842 ELECTRICAL GROUP B50G REF 1 77998 PROXIMITY SENSOR NPN FLUSH BOX MOUT 2 EA 2 10522 STRAIN RELIEF 1 EA 3 10528 NUT 1 2 BONDING TYPE LOCK 1 EA 4 77990 CABLE PROXIMITY SWITCH 5M 2 EA 2 3 A 4 1 ...

Page 139: ...287 2100 BATTERY ASSEMBLY ID PART PART DESCRIPTION QUANTITY REF 1 72813 GROMMET FOR BATTERY BOX 2 EA 2 72945 BATTERY HOLD DOWN 1 EA 3 77075 BATTERY 12V 1000 CCA31 1 EA 4 87732 BATTERY CABLE 43 RED 2 0AWG 1 EA 5 87733 BATTERY CABLE 37 BLK 2 0AWG 1 EA 6 90491 BATTERY BOX 1 EA 1 4 3 5 6 ...

Page 140: ... 91710 reedpumps com 909 287 2100 TRAILER HARNESS AND BREAKAWAY ID PART PART DESCRIPTION QUANTITY 1 86533 TRAILER HARNESS B SERIES 1 EA 2 77705 BREAK AWAY KIT 5000 SERIES 1 EA 3 86579 TRAILER PLUG 7C FLAT PI 1 EA 4 72949 GROMMET REF 5 72813 GROMMET REF 1 3 2 ...

Page 141: ... B50G V01 35 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 TAIL LIGHTS ID PART PART DESCRIPTION QUANTITY 1 72948 TAIL LIGHT 2 EA 2 87665 LOOM CLAMP 7 8 2 EA 3 72949 GROMMET 2 EA UNDERSIDE 3 1 2 ...

Page 142: ...M LONG 2 77990 CABLE PROX 5M 2 10528 NUT 1 2 1 30240 GASKET LIQUID TITE 1 10522 STRAIN RELIEF 1 88678 CABLE SHIELDED PROX SWITCH 1 89651 48 SOCKET HARNESS SIDE 1 89651 W WEDGE LOCK 1 89651 B BOOT 1 88935 PLUG 3 WAY 1 88937 WEDGE LOCK BLUE 1 88935 B BOOT 3 WAY 1 88733 1 FUSE HOLDER INLINE BLADE STYLE 1 90394 FUSE ATO 30 1 87378 RECEPTICALE 2 PIN 1 87379 PLUG 2 PIN 1 87386 WEDGELOCK 1 89102 B BOOT 4...

Page 143: ...13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 89891 LED LIGHT GREEN 3 2 89892 LED LIGHT YELLOW 4 3 90482 CONTROL BOX MACHINED 1 4 89840 D DECAL MATTE LAM B50G 1 2 1 3 4 ...

Page 144: ...0HPG PARTS B50G V01 38 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 BW10205 TOGGLE SWITCH ON OFF ON 3 BW10361 BOOT TOGGLE SWITCH 3 1 ...

Page 145: ...Avenue Chino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 89888 TOGGLE SWITCH ON NONE ON 2 2 90078 TOGGLE SWITCH ON NONE ON LOCKING 1 3 89887 TOGGLE SWITCH ON OFF ON 1 BW10361 BOOT TOGGLE SWITCH 3 2 1 3 ...

Page 146: ...PARTS B50G V01 40 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 89090 L ILLUMANATED E STOP RING 1 2 89090 EMERGENCY STOP PUSH BUTTON 1 2 1 ...

Page 147: ...S B50G V01 41 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 89108 KEY SWITCH 1 2 89108 INSERT 1 3 89107 CONNECTOR PLUG 1 4 BW10147 PIN 1 2 3 4 ...

Page 148: ...B50HPG PARTS B50G V01 42 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 89995 DISPLAY PV101 1 1 ...

Page 149: ...2 89652 PLUG 48 PIN 1 3 88932 3 WAY RECEPTICAL FLANGE MOUNT 1 3A 88938 KEY WEDGLE LOCK 1 4 89223 DEUTSCH PLUG 6 PIN 1 5 89402 CHAIN LANYARD 1 6 89223 C CAP FOR 89223 1 HARDWARE 4 6 32X1 machine screw 4 6 32 flat washers 4 6 32 lock nut 1 2 HARDWARE 4 10 32 X1 machine screw 4 10 32 flat washers 4 5 6 3 3A HARDWARE 4 4 40 X1 machine screw 8 4 40 flat washers 4 4 40 kelp nut ...

Page 150: ...ART PART DESCRIPTION QUANTITY 1 89613 CONTROLER MC42 1 2 BW10547 MC42 CABLE HARNESS 1 3 89921 TERMINAL BLOCK 6 POSITION 3 4 89923 TERMINAL BLOCK GND BUSS 2 5 89923 TERMINAL BLOCK 6 POSITION 2 6 89926 END COVER FOR 89921 1 7 88881 FUSE HOLDER AUTO STYLE DIN RAIL MOUNT 1 8 90391 15A FUSE ATO 1 15 7 8 5 4 3 6 1 2 ...

Page 151: ...ino CA 91710 reedpumps com 909 287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 88345 1 RELAY 2PTDT 12VDC W MOMENTARY BTN 2 1A 88347 BASE RELAY 2 2 88346 1 RELAY SPDT 12VDC W MOMENTARY BTN 2 2B 88348 BASE RELAY 2 1 1A 2 1 1 CR2 CR3 CR4 CR5 1 2 ...

Page 152: ...287 2100 CONTROL PANEL ID PART PART DESCRIPTION QUANTITY 1 88881 FUSE HOLDER AUTO STYLE DIN RAIL MOUNT 1 2 88881 B JUMPER FIXED BRIDGE REF 3 90392 5A FUSE ATO FU3 F12 2 4 800449 10A FUSE ATO FU4 1 5 90391 15A FUSE ATO FU6 FU8 FU9 F10 F11 5 6 800448 20A FUSE ATO FU5 1 5 3 1 2 4 6 3 1 ...

Page 153: ...TY 89834 FRAME ASSY B50G REF 1 89833 FRAME WELDMENT 36 STROKE B50G 1 EA 2 86923 TIRE WHEEL ASSY 215 75R17 5 2 EA 3 85527 JACK WELDMENT 1 EA 4 87037 DRAW BAR 1 EA 5 87086 CHAIN ASSY 2 FT 6 87085 SHACKLE ANCHOR SCREW PIN 1 2 6600 4 EA 7 803326 SERIAL NUMBER PLATE BLANK 1 EA 8 89840 CONTROL PANEL ASSY 1 EA 9 800347 HORN 12V 1 EA 10 85390 SPLASH GUARD 1 EA 4 1 6 5 2 7 10 3 ...

Page 154: ...ING ASSEMBLY FRONT ID PART PART DESCRIPTION QUANTITY AXLE MOUNTING HARDWARE KIT 1 EA 1 20 X 2 5 HHCS GR8 4 EA 2 SAE WASHER 8 EA 3 USE WASHER 4 EA 4 SAE WASHER 4 EA 5 20 LOCK NUT 4 EA 6 BEVELED WASHER 4 EA 7 86924 AXLE TORSION 9000 LB W PLASTIC OIL CAP 1 EA 8 89011 SPACER AXLE MOUNT FRONT 2 EA 1 2 5 8 3 2 4 7 ...

Page 155: ...pumps com 909 287 2100 FLUSH BOX COVERS ID PART PART DESCRIPTION QUANTITY 1 86010 COVER WELDMENT FLUSH BOX 1 EA 2 86105 KNOB 1 EA 3 79056 HANDLE 1 EA 4 800418 LANYARD Q R PIN 2 EA 5 87755 GASKET FOR FLUSH BOX LID 1 EA TOP COVER BOTTOM COVER FLUSH BOX ASSEMBLY 1 2 3 4 5 ...

Page 156: ...aks Avenue Chino CA 91710 reedpumps com 909 287 2100 HOOD AND COVERS ID PART PART DESCRIPTION QUANTITY 1 89166 COVER TOP B SER CUMMINS T4 PAINTED 1 EA 2 87681 COVER FRONT B SER CUM PAINTED 1 EA 3 87647 GUSSET ENGINE COVER PAINTED 2 EA 2 1 3 ...

Page 157: ...PART DESCRIPTION QUANTITY 1 86959 FENDER NON OPERATOR SIDE B SERIES PAINTED 1 EA 2 86960 FENDER OPERATOR SIDE B SERIES PAINTED 1 EA 3 86553 OUTRIGGER WELDMNT INNER PAINTED 2 EA 4 86557 OUTERTUBE O R B C PAINTED 2 EA 5 85595 PIN Q R 5 8 DIA X 3 1 2 L 2 EA 6 800418 LANYARD Q R PIN 2 EA 7 85390 SPLASH GUARD 1 EA 1 2 3 3 4 4 7 ...

Page 158: ... 2 85686 TUBE HYD OUTRIGGER PAINTED 1 EA 3 85659 010 HOSE 4M2T 6FJX 6FJX 33 00 4 EA 4 801902 020 TUBE CLAMP 3 8 IN HALF 4 EA 5 MJ MJ90 6 6 2 EA 6 74471 VALVE MAUNAL 3 SPOOL 1 EA 7 800083 FITTING MINI CHECK PORT 1 EA 8 86750 ADAPTER MB FB 8 6 1 EA 9 86749 FITTING MJ FJX45 10 10 1 EA 10 86746 FITTING 90 MB MJ 90 8 10 2 EA 11 86748 FITTING 90 MB MJ90 6 6 3 EA 12 86747 FITTING 90 MB MJ90LL 6 6 3 EA 13...

Page 159: ...mps com 909 287 2100 OPTIONS 3 SPOOL CONTROL VALVE ID PART PART DESCRIPTION QUANTITY 1 85706 RELIEF CARTRIDGE 1 EA 2 74469 DETENT KIT 11 WALVOIL VALVE A R EA 3 74471 020 VALVE ACTUATOR FOR 74471 74585 74584 VALVES A R EA DETAIL A DETAIL D DETAIL B DETAIL C A B B 2 1 C 3 D ...

Page 160: ...ino CA 91710 reedpumps com 909 287 2100 OPTIONS HYDRAULIC OUTRIGGER GROUP ID PART PART DESCRIPTION QUANTITY 1 86574 HYD CYL 2 00 BORE X 12 00 STR PAINTED 2 EA 2 85659 010 HOSE 4M2T 6FJX 6FJX 33 00 REF EA 3 86728 008 FITTING 90 MB MJ90 8 6 4 EA REF 2 3 1 ...

Page 161: ... OUTRIGGER ASSEMBLY REMOTE REF EA 1 85659 010 HOSE 4M2T 6FX 6JX 33 00 2 EA 2 87540 CABLE SOLENIOD VALVE TURCK 3 EA 3 88026 VALVE 3SPOOL 2EA VDC SPOOL 1 EA 4 800083 FITTING MINI CHECK PORT 1 EA 5 86750 ADAPTER MB FB 8 6 1 EA 6 86749 FITTING MJ FJX45 10 10 1 EA 7 86748 FITTING 90 MB MJ90 6 6 3 EA 8 86747 FITTING 90 MB MJ90LL 6 6 3 EA 9 74471 B BOOT COVER 3 EA 3 2 4 5 6 1 7 8 9 ...

Page 162: ... PART DESCRIPTION QUANTITY 1 801206 ENCLOSURE 6X3X3 FIBERGLASS 2 EA 2 88163 DECAL OUTRIGGER UP DOWN 2 EA 3 BW10205 SWITCH 3 POSITION MOM SPDT 2 EA 4 BW10361 SW SEALING BOOT 2 EA 5 88164 A BRACKET OUTRIGGER CONTROL MOUNT 2 EA 6 73531 90 STRAIN RELIEF 4 EA 7 10528 NUT BONDING TYPE LOCK 4 EA 1 3 4 2 3 8 16X1 BOLT 3 8 FLAT WASHER 3 8 LOCKNUT 5 7 6 ...

Page 163: ...ALVE OPTIONS AGITATOR GROUP ID PART PART DESCRIPTION QUANTITY 1 74584 VALVE MAUNAL 1 SPOOL 1 EA 2 86746 FITTING 90 MB MJ 90 8 10 2 EA 3 86748 FITTING 90 MB MJ90 6 6 1 EA 4 86747 FITTING 90 MB MJ90LL 6 6 3 EA 5 74471 B BOOT COVER 1 EA 6 74471 020 VALVE ACTUATOR FOR 74471 74585 74584 VALVES A R EA 1 2 4 3 2 5 6 ...

Page 164: ...reedpumps com 909 287 2100 OPTIONS 1 SPOOL AGITATOR VALVE ID PART PART DESCRIPTION QUANTITY 1 85706 RELIEF CARTRIDGE 1 EA 2 74469 DETENT KIT 11 WALVOIL VALVE A R EA 3 74471 020 VALVE ACTUATOR FOR 74471 74585 74584 VALVES A R EA A DETAIL A 1 2 DETAIL B DETAIL C C B 3 ...

Page 165: ...TINUED ID PART PART DESCRIPTION QUANTITY 1 74584 VALVE MANUAL 1 SPOOL REF EA 2 85657 016 HOSE 8M2T 10FJX 10FJX45 20 00 2 EA 3 85658 011 HOSE 6M2T 6FJX 6FJX 21 00 1 EA 4 85658 010 HOSE 6M2T 6FJX 6FJX 20 00 1 EA 5 FITTING MB MJ 10 6 2 EA 6 85845 DECAL OUTRIGGERS 1 EA 7 800919 DECAL WARNING STAND CLEAR 2 EA 4 2 3 1 6 7 5 ...

Page 166: ...ABLE OPTIONS OUTRIGGER GROUP HYD OUTRIGGER OUTRIGGER AGITATOR ELECTRIC OUTRIGGER AGITATOR GROUP STD PADDLE OPTION PADDLE HYD AGITATOR SINGLE HYD AGITATOR TRIPLE RADIO REMOTE LIFTING KIT AARCOMM 2 WAY RADIO W STROKE COUNTER AND VOLUME INDICATOR IF EQUIPPED 50 CABLE REMOTE 100 CABLE REMOTE AVALAIBLE ...

Page 167: ... Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 CARBIDE WEAR PARTS WEAR RING CARBIDE WEAR PLATE CARBIDE ELECTRIC VOLUME FLOW CONTROL WATER PUMP WASH PUMP INSTALL WASH PUMP ASSY VIBRATORKIT OLI KIT RADIO CONROL OF VOLUME IF EQUIPPED ...

Page 168: ...G PARTS B50G V01 62 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 REMOTE EMERGENCY STOP TIRE WHEEL ALUMINUM 9000 LB AUTO LUBE STEEL TUBING 12 PORT PLASTIC TUBING 12 PORT MANUAL LUBE BLOCK ...

Page 169: ...B50HPG PARTS B50G V01 63 of 63 13822 Oaks Avenue Chino CA 91710 reedpumps com 909 287 2100 REINFORCED HOPPER SURGE BRAKE ASSY 9000LB 2 BALL 3 PINTLE HITCH BALL 2 2 5 16 ...

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Summary of Contents for B50HPG

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