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MULTIPLE UNIT/REMOTE SETPOINT APPLICATION

Eight T48 controllers are used in a drying oven. Each T48 controls a zone 

within the oven. Depending upon the material to be dried, and its initial 

moisture content, the drying setpoint temperature varies. A master T48 

controller transmits setpoint via linear DC output. This signal is received as 

a remote setpoint signal by the other slave controllers.

 

Whenever the master controller’s setpoint is changed, the slave controller’s 
setpoint changes automatically.

The remote setpoint input at each slave controller can be scaled 

independently.

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OEM PAINT SPRAYER APPLICATION

An OEM manufacturing spray painting equipment utilizes 

the T48 to maintain optimum paint temperature. In addition to 

the low cost, the 1/16 DIN package size permits the OEM to 

design temperature control into various sized painting 

equipment, from small hand sprayers to large paint booths. The 

heating element used to heat the paint, is connected to the Main 

Control Output (OP1) programmed for On/Off control. Alarm 1 

is programmed as Band Inside Acting, so that as long as the 

paint temperature is within manufacturer’s specifications for 

temperature, the “GO” light is on. Alarm 2 is programmed as 

Band Outside acting so that the “NO GO” light is lit when the 

paint temperature is more than 12° outside the manufacturer’s 

specifications of 140 to 150°F.

11

12

14

13

10

9

8

7

6

5

4

3

2

1

USER INPUT

COMM.

TC +

RTD

AL2/O2

COMM.

AL1

O1 N.O. (+)

COMM. (-)

AC POWER

85-250 VAC

AC

POWER

POWER

AC

NO GO

GO

13

14

12

11

10

9

8

7

6

5

4

3

2

1

OUT (-)

OUT (+)

02/A2 (+)

COMM (-)

01/A1 (+)

USER INPUT

COMM

TC (+)

RTD

IN (+)

IN (-)

SLAVE CONTROLLER #1

TC (+)

COMM (-)

4

9

01/A1 (+)

5

MASTER CONTROLLER

11

12

10

RTD

IN (+)

02/A2 (+)

OUT (+)

OUT (-)

3

2

1

USER INPUT

13

14

IN (-)

8

7

COMM

6

TO

HEATER

ZONE #2

ZONE #1

HEATER

TO

2ND INPUT

ANALOG

OUTPUT

AC POWER

85 - 250 VAC

AC POWER

85 - 250 VAC

REMOTE SETPOINT

SIGNAL TO OTHER

HEATER ZONES

PLASTICS EXTRUDER APPLICATION

Several T48 controllers are employed to control the 

temperature of a plastics extruder. Each T48 controls a 

heating element and a cooling water solenoid to maintain 

each extruder zone at the desired temperature. The Heater 

Current Monitor option is used to provide a readout of the 

heater current. The multi-function User Input can be 

programmed to allow selection of manual operation when 

connected to common. This allows the user to hold the 

control output of the controller during abnormal process 

conditions.

11

12

14

13

10

9

8

7

6

5

4

3

2

1

AC POWER

85-250 VAC

USER INPUT

COMM.

TC +

A2/O2 N.O.

COMM.

A1 N.O.

O1 N.O. (+)

COMM. (-)

SSR

POWER

UNIT

240V HEATER

SUPPLY

COOLING

SUPPLY

EXTRUDER

COOLING

WATER

RTD

OUTPUT

HOLD

2ND INPUT OPTION

IN (+)

IN (-)

120V

CT

HEATER ALARM

APPLICATION

(Terminal assignments are model number dependent.)

(Terminal assignments are model number dependent.)

(Terminal assignments are model number dependent.)

Summary of Contents for T48

Page 1: ...esponse without excessive overshoot The unit can be transferred to operate in the manual mode providing the operator with direct control of the output The controller may also be programmed to operate in the ON OFF control mode with adjustable hysteresis A second setpoint is available on select models to allow quick selection of a different setpoint setting Dual 4 digit displays allow viewing of th...

Page 2: ...ROLS Four front panel push buttons for modification and setup of controller functions and one external input user for parameter lockout or other functions 4 MEMORY Nonvolatile E2 PROM retains all programmable parameters and values 5 MAIN SENSOR INPUT Sample Period 100 msec Response Time Less than 300 msec typ 400 msec max to within 99 of final value w step input typically response is limited to re...

Page 3: ...e 300 to 9600 Data Format 7O1 7E1 7N2 8N1 Node Address 0 99 max of 32 units per line Transmit Delay 2 100 msec or 100 200 msec Data Encoding ASCII Isolation w r t Main Input Common 500 Vrms for 1 min 50 V working Not isolated w r t Remote Setpoint or Heater Current inputs or Analog Output common Note RS485 and the Analog Output commons are not internally isolated within the controller The terminat...

Page 4: ...on The output can be set for 0 to 10 V 0 to 20 mA or 4 to 20 mA ranges and can be configured for control or for transmission of temperature or setpoint values A Second Linear DC output is dedicated for retransmission of input temperature The output can be scaled and converted independent of the input and Main Linear DC output This output is isolated from the input SETPOINT FEATURES The controller ...

Page 5: ...t higher limit SPrP Enter setpoint ramp rate InPt Select user input function Configuration 2 Outputs 2 OP CYCt Enter time proportioning cycle time OPAC Select output control action OPLO Enter output power low limit OPHI Enter output power high limit OPFL Enter probe fail power preset OPdP Enter output control dampening CHYS Enter ON OFF control hysteresis tcOd Select auto tuning dampening ANtP Mai...

Page 6: ... the Heater Current Monitor Part Number CT005001 Current Ratio 50 0 1 Amperes Operation Frequency 50 to 400 Hz Insulation Class 0 6 KV BIL 10 KV full wave Terminals Brass studs No 8 32 UNC with flat washer and hex nuts Window Diameter 1 13 28 7 mm Weight 8 oz 226 0 g 1 2 3 4 5 6 7 8 9 10 13 14 12 11 2 39 60 7 MAX 1 96 49 8 MAX PANEL LATCH INSTALLED FOR VERTICAL UNIT STACKING HORIZONTAL UNIT STACKI...

Page 7: ... than 12 outside the manufacturer s specifications of 140 to 150 F 11 12 14 13 10 9 8 7 6 5 4 3 2 1 USER INPUT COMM TC RTD AL2 O2 COMM AL1 O1 N O COMM AC POWER 85 250 VAC AC POWER POWER AC NO GO GO 13 14 12 11 10 9 8 7 6 5 4 3 2 1 OUT OUT 02 A2 COMM 01 A1 USER INPUT COMM TC RTD IN IN SLAVE CONTROLLER 1 TC COMM 4 9 01 A1 5 MASTER CONTROLLER 11 12 10 RTD IN 02 A2 OUT OUT 3 2 1 USER INPUT 13 14 IN 8 ...

Page 8: ...OG OUTPUT HEATER CURRENT INPUT DEDICATED MAIN CONTROL O1 OUTPUT DEDICATED ALARM 1 A1 OUTPUT RS485 This output is programmable as either Control PID or as an Alarm This output is jumper and program selectable for either a current or voltage Linear DC output These part numbers are equipped with a second setpoint 1 Replacement Output Board RBD48100 may be used 2 Replacement Output Board RBD48111 may ...

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