REDCAT MPX-110 Assembly Manual Download Page 25 | Manualshive

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16) Rear Skid Plate (cont.)

c. Align skid plate with mounts in swingarm.
d. Insert and tighten (4) 13mm hex head bolts

17) Battery

a. Ensure ignition is off and key is removed.
b. Unlatch seat via the latch under the rear fender and set aside.

c. Remove manual and store for future reference.
d. Remove battery strap and battery.

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Summary of Contents for MPX-110

Page 1: ...MPX 110 Assembly Guide ...

Page 2: ...Table of Contents Tool List Page 3 Removal From Crate Page 4 Parts Inventory Page 8 Assembly Page 10 Oil Change Page 27 Initial Start Up Page 30 Other Information Page 33 2 ...

Page 3: ...Tool List Ratchet handle Sockets 8mm 10mm 12mm 13mm 15mm 17mm 18mm 21mm 23mm Wrenches 10mm 13mm Phillips head screwdriver Slotted screwdriver Standard Pliers Drain Pan Funnel 3 ...

Page 4: ...moval From Crate NOTE Some crates are incorrectly labeled VX 110 MKII Disregard this 1 Remove 4 white straps from crate 2 Cut side of cardboard box and discard 3 Remove plastic wrap covering top of ATV 4 ...

Page 5: ...ox handlebars and wheels and tires a NOTE Wheel spacers are tied to front wheels and are needed to complete assembly 5 Remove 10 12mm hex head bolts from bottom of cage 6 Remove 2 12 mm hex head bolts from steering stem cross brace 5 ...

Page 6: ...7 Remove top portion of cage 8 Remove hardware box grill insert handlebar cover rear skid plate grab bar and front bumper 6 ...

Page 7: ...9 Remove rear axle clamps from both sides of ATV 10 Inspect entire ATV for any shipping damage File any shipping damage claim at http www redcatmotors com dealer_warranty asp stepid 2 sel freight 7 ...

Page 8: ...Tire PN 100388 2 Hardware Box See page 9 3 Front Wheel and Tire PN 100459 4 Grill Insert PN 101146 5 Handle Bar Cover Part Number Varies with color See website 6 Front Bumper PN 101199 7 Rear Skid Plate PN 101200 8 Grab Bar PN 101201 9 Tail Light PN 100161 10 Side Reflector PN 100276 8 ...

Page 9: ... PN 101203 3 Wire Tie PN 101097 4 Handlebar Clamps PN 100147 5 1 25 Cotter Pin PN 101094 6 1 5 Cotter Pin PN 101093 7 Tool Kit PN 100093 If any parts are missing please file a claim form at http www redcatmotors com dealer_warranty asp stepid 2 sel freight 9 ...

Page 10: ...ssembly 1 With assistance remove ATV from crate bottom and place on ATV jack 2 Tie Rod a Slide tie rod end up through steering knuckle b Secure with lock washer 17mm hex castle nut and 1 25 cotter pin 10 ...

Page 11: ...2 Tie Rod cont c IMPORTANT Be sure to bend cotter pin as shown to keep castle nut from backing out d Repeat for other side 11 ...

Page 12: ...3 Front Shock a Remove front shock bolt from mounting bracket b Line up shock with mounting bracket c Insert 13mm hex head bolt and install 15mm hex lock nut d Repeat for other side 12 ...

Page 13: ...eering knuckle c Line up slot in brake plate with locating tab on steering knuckle d Slide brake assembly into place 5 Front Wheels and Tires a Slide front wheel onto steering knuckle i IMPORTANT Ensure wheel spacer is in place b Install and tighten 19mm hex castle nut c Install 1 5 cotter pin 13 ...

Page 14: ...5 Front Wheels and Tires cont d Install rubber hub cap 6 Rear Wheels and Tires a Install and tighten 4 15mm hex lock nuts on inside of rear wheel 14 ...

Page 15: ...Remove 23mm hex castle nut and washer from rear axle c Slide wheel onto axle d Install washer onto axle e Install and tighten 23mm hex castle nut and install 1 5 cotter pin f Install rubber hub cap g Ensure tightness of 4 lug nuts 15 ...

Page 16: ...7 Lower ATV and remove jack 8 Handlebars a Place lower handlebar clamp on steering stem and position handlebars 16 ...

Page 17: ... 10mm hex head bolts c Position handlebars to desired angle d Tighten 4 10mm hex head bolts 9 Side Front Fender Brace a Install 10mm hex head bolt through slot in fender brace into frame i IMPORTANT Install both sides before tightening b Tighten both sides 17 ...

Page 18: ...9 Side Front Fender Brace cont 10 Center Front Fender Brace a Install and tighten 8mm hex head bolt through brace into frame 18 ...

Page 19: ...11 Fender Toe Guard Brace a Insert Phillips head screw through fender and toe guard b Install 10mm hex nut on opposite side of Phillips head screw and tighten 19 ...

Page 20: ...12 Grill Insert a Remove packing material from grill insert b Remove 2 chrome Phillips head screws from top of fender c Install grill insert d Install 2 chrome Phillips head screws and tighten 20 ...

Page 21: ...13 Front Bumper a Remove packing material from front of frame b Align bumper with 4 mounting holes in frame c Secure with 4 13mm hex head bolts lock washers and flat washers 21 ...

Page 22: ...14 Handle Bar Cover a Match neutral and reverse lights with open connectors near handlebars b Snap handlebar cover into place 22 ...

Page 23: ...15 Grab Bar a Remove 4 13mm hex head bolts from frame b Align grab bar with mounts in frame c Connect Tail light d Install and tighten 4 13mm hex head bolts 23 ...

Page 24: ...15 Grab Bar cont 16 Rear Skid Plate a Position jack under ATV and raise from ground b Remove 4 13mm hex head bolts from swing arm 24 ...

Page 25: ...n swingarm d Insert and tighten 4 13mm hex head bolts 17 Battery a Ensure ignition is off and key is removed b Unlatch seat via the latch under the rear fender and set aside c Remove manual and store for future reference d Remove battery strap and battery 25 ...

Page 26: ...d place in rear fender g Connect red wires to positive terminal and green wires to negative terminal with hardware i NOTE There will be extra unconnected plugs under the seat These are normal and do not need to be connected h Place tool kit under seat i Connect battery strap over battery and tool kit j Reattach seat 26 ...

Page 27: ...engine a NOTE ATV has been lifted onto it s rear wheels for picture taking purposes only b IMPORTANT Bolt in the right side of the picture left side of the bike is not the oil drain plug Do not remove it 2 Position drain pan beneath oil drain plug 27 ...

Page 28: ...3 Remove 17mm hex head oil drain bolt 4 Allow oil to drain completely 5 Replace 17mm hex head oil drain bolt 28 ...

Page 29: ...fill is the chrome plug on the right rear of the engine The sight glass is on the bottom right side of the engine 7 Remove oil fill plug and fill engine with 750ml of 5w30 engine oil or until oil level reaches the H mark on the sight glass 8 Replace oil fill plug 29 ...

Page 30: ... pointing down 3 Turn choke lever to full choke position black lever up 4 Insert key and turn ignition switch to On position 5 Ensure transmission is in neutral and the neutral light is on a NOTE Neutral is one full click up from bottom of shift pattern 6 Place Engine Stop switch in Run position 30 ...

Page 31: ... up allow engine to idle in neutral for 15 minutes 9 After 15 minutes adjust idle with a slotted screwdriver to a low consistent idle roughly 950 RPMs a NOTE Turning idle screw in clockwise will raise idle Turning idle screw out counter clockwise will lower idle 10 Check tire pressures on all four tires a Tire pressure should be 10 PSI in the front tires 7 PSI in the rear 31 ...

Page 32: ...11 Remove all remaining packaging material 12 Congratulations Your RedCat MPX 110 is ready to ride 32 ...

Page 33: ...Other Information Website www redcatmotors com Phone number 602 256 2282 Address 1002 E University Dr Suite 103 Phoenix AZ 85034 33 ...

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