REDCAT MPX-110 Assembly Manual Download Page 2

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Table of Contents

Tool List………………………………………..…………………….Page 3

Removal From Crate…………………………...…………………..Page 4

Parts Inventory………………………………………….…………..Page 8

Assembly……………………..…………………………………....Page 10

Oil Change……………………………………………..…………..Page 27

Initial Start-Up…………………………………………………...…Page 30

Other Information…………………………………..……………...Page 33

Summary of Contents for MPX-110

Page 1: ...MPX 110 Assembly Guide ...

Page 2: ...Table of Contents Tool List Page 3 Removal From Crate Page 4 Parts Inventory Page 8 Assembly Page 10 Oil Change Page 27 Initial Start Up Page 30 Other Information Page 33 2 ...

Page 3: ...Tool List Ratchet handle Sockets 8mm 10mm 12mm 13mm 15mm 17mm 18mm 21mm 23mm Wrenches 10mm 13mm Phillips head screwdriver Slotted screwdriver Standard Pliers Drain Pan Funnel 3 ...

Page 4: ...moval From Crate NOTE Some crates are incorrectly labeled VX 110 MKII Disregard this 1 Remove 4 white straps from crate 2 Cut side of cardboard box and discard 3 Remove plastic wrap covering top of ATV 4 ...

Page 5: ...ox handlebars and wheels and tires a NOTE Wheel spacers are tied to front wheels and are needed to complete assembly 5 Remove 10 12mm hex head bolts from bottom of cage 6 Remove 2 12 mm hex head bolts from steering stem cross brace 5 ...

Page 6: ...7 Remove top portion of cage 8 Remove hardware box grill insert handlebar cover rear skid plate grab bar and front bumper 6 ...

Page 7: ...9 Remove rear axle clamps from both sides of ATV 10 Inspect entire ATV for any shipping damage File any shipping damage claim at http www redcatmotors com dealer_warranty asp stepid 2 sel freight 7 ...

Page 8: ...Tire PN 100388 2 Hardware Box See page 9 3 Front Wheel and Tire PN 100459 4 Grill Insert PN 101146 5 Handle Bar Cover Part Number Varies with color See website 6 Front Bumper PN 101199 7 Rear Skid Plate PN 101200 8 Grab Bar PN 101201 9 Tail Light PN 100161 10 Side Reflector PN 100276 8 ...

Page 9: ... PN 101203 3 Wire Tie PN 101097 4 Handlebar Clamps PN 100147 5 1 25 Cotter Pin PN 101094 6 1 5 Cotter Pin PN 101093 7 Tool Kit PN 100093 If any parts are missing please file a claim form at http www redcatmotors com dealer_warranty asp stepid 2 sel freight 9 ...

Page 10: ...ssembly 1 With assistance remove ATV from crate bottom and place on ATV jack 2 Tie Rod a Slide tie rod end up through steering knuckle b Secure with lock washer 17mm hex castle nut and 1 25 cotter pin 10 ...

Page 11: ...2 Tie Rod cont c IMPORTANT Be sure to bend cotter pin as shown to keep castle nut from backing out d Repeat for other side 11 ...

Page 12: ...3 Front Shock a Remove front shock bolt from mounting bracket b Line up shock with mounting bracket c Insert 13mm hex head bolt and install 15mm hex lock nut d Repeat for other side 12 ...

Page 13: ...eering knuckle c Line up slot in brake plate with locating tab on steering knuckle d Slide brake assembly into place 5 Front Wheels and Tires a Slide front wheel onto steering knuckle i IMPORTANT Ensure wheel spacer is in place b Install and tighten 19mm hex castle nut c Install 1 5 cotter pin 13 ...

Page 14: ...5 Front Wheels and Tires cont d Install rubber hub cap 6 Rear Wheels and Tires a Install and tighten 4 15mm hex lock nuts on inside of rear wheel 14 ...

Page 15: ...Remove 23mm hex castle nut and washer from rear axle c Slide wheel onto axle d Install washer onto axle e Install and tighten 23mm hex castle nut and install 1 5 cotter pin f Install rubber hub cap g Ensure tightness of 4 lug nuts 15 ...

Page 16: ...7 Lower ATV and remove jack 8 Handlebars a Place lower handlebar clamp on steering stem and position handlebars 16 ...

Page 17: ... 10mm hex head bolts c Position handlebars to desired angle d Tighten 4 10mm hex head bolts 9 Side Front Fender Brace a Install 10mm hex head bolt through slot in fender brace into frame i IMPORTANT Install both sides before tightening b Tighten both sides 17 ...

Page 18: ...9 Side Front Fender Brace cont 10 Center Front Fender Brace a Install and tighten 8mm hex head bolt through brace into frame 18 ...

Page 19: ...11 Fender Toe Guard Brace a Insert Phillips head screw through fender and toe guard b Install 10mm hex nut on opposite side of Phillips head screw and tighten 19 ...

Page 20: ...12 Grill Insert a Remove packing material from grill insert b Remove 2 chrome Phillips head screws from top of fender c Install grill insert d Install 2 chrome Phillips head screws and tighten 20 ...

Page 21: ...13 Front Bumper a Remove packing material from front of frame b Align bumper with 4 mounting holes in frame c Secure with 4 13mm hex head bolts lock washers and flat washers 21 ...

Page 22: ...14 Handle Bar Cover a Match neutral and reverse lights with open connectors near handlebars b Snap handlebar cover into place 22 ...

Page 23: ...15 Grab Bar a Remove 4 13mm hex head bolts from frame b Align grab bar with mounts in frame c Connect Tail light d Install and tighten 4 13mm hex head bolts 23 ...

Page 24: ...15 Grab Bar cont 16 Rear Skid Plate a Position jack under ATV and raise from ground b Remove 4 13mm hex head bolts from swing arm 24 ...

Page 25: ...n swingarm d Insert and tighten 4 13mm hex head bolts 17 Battery a Ensure ignition is off and key is removed b Unlatch seat via the latch under the rear fender and set aside c Remove manual and store for future reference d Remove battery strap and battery 25 ...

Page 26: ...d place in rear fender g Connect red wires to positive terminal and green wires to negative terminal with hardware i NOTE There will be extra unconnected plugs under the seat These are normal and do not need to be connected h Place tool kit under seat i Connect battery strap over battery and tool kit j Reattach seat 26 ...

Page 27: ...engine a NOTE ATV has been lifted onto it s rear wheels for picture taking purposes only b IMPORTANT Bolt in the right side of the picture left side of the bike is not the oil drain plug Do not remove it 2 Position drain pan beneath oil drain plug 27 ...

Page 28: ...3 Remove 17mm hex head oil drain bolt 4 Allow oil to drain completely 5 Replace 17mm hex head oil drain bolt 28 ...

Page 29: ...fill is the chrome plug on the right rear of the engine The sight glass is on the bottom right side of the engine 7 Remove oil fill plug and fill engine with 750ml of 5w30 engine oil or until oil level reaches the H mark on the sight glass 8 Replace oil fill plug 29 ...

Page 30: ... pointing down 3 Turn choke lever to full choke position black lever up 4 Insert key and turn ignition switch to On position 5 Ensure transmission is in neutral and the neutral light is on a NOTE Neutral is one full click up from bottom of shift pattern 6 Place Engine Stop switch in Run position 30 ...

Page 31: ... up allow engine to idle in neutral for 15 minutes 9 After 15 minutes adjust idle with a slotted screwdriver to a low consistent idle roughly 950 RPMs a NOTE Turning idle screw in clockwise will raise idle Turning idle screw out counter clockwise will lower idle 10 Check tire pressures on all four tires a Tire pressure should be 10 PSI in the front tires 7 PSI in the rear 31 ...

Page 32: ...11 Remove all remaining packaging material 12 Congratulations Your RedCat MPX 110 is ready to ride 32 ...

Page 33: ...Other Information Website www redcatmotors com Phone number 602 256 2282 Address 1002 E University Dr Suite 103 Phoenix AZ 85034 33 ...

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