Redarc PowerDock PPSDOCK Manual Download

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REDARC Electronics Pty Ltd

ABN 77 136 785 092

REDARC Electronics Pty Ltd
23 Brodie Road (North),
Lonsdale SA 5160
Australia

PATENTS

Patents apply.

Australia

Australian Design Registration:
202013505 (PowerDock)

U.S.A

US Design Patent Application:
29/763,615 (PowerDock)

Canada

Canadian Design Application:
200237 (PowerDock)

Mexico

Mexican Design Application:
MX/F/2021/000021 (PowerDock)

Product configuration and technical specifications are subject to change without notice.

REDARC®, GoBlock®, and THE POWER OF REDARC® are trademarks of REDARC Electronics Pty Ltd.

Anderson™ and Anderson Power Products® are trademarks of Anderson Power Products, Inc.

Summary of Contents for PowerDock PPSDOCK

Page 1: ...PowerDock Dock for the GoBlock Portable Dual Battery System MODEL PPSDOCK ...

Page 2: ...t the GoBlock in a vehicle and serves as an interface between the vehicle and the GoBlock s functions The PowerDock allows you to get the most out of your GoBlock portable power system This permanent installation allows you to securely mount your system and rapidly charge your GoBlock from both the vehicle and connected solar inputs ...

Page 3: ...rcing Your Own Parts 15 Cable Sizing 15 Wiring the PowerDock Terminal Assembly 17 Wiring to the Vehicle 21 OPERATION 22 Dock the GoBlock 22 Undock the GoBlock 23 Safe Vehicle Transportation 24 Padlock Attachment 24 CARE AND MAINTENANCE 25 Care and Maintenance Advice 25 Spare Parts 26 TROUBLESHOOTING 27 General Troubleshooting 27 Frequently Asked Questions 27 TECHNICAL SPECIFICATIONS 28 WARRANTY 29...

Page 4: ...nels in your vehicle The Dock must be permanently mounted to a fixed structural part of the vehicle or to a surface that is rated to hold a minimum of 500kg 1102lb Incorrect handling or disassembly reassembly may result in a risk of electric shock or fire Any attempt to disassemble reassemble the PowerDock or make unapproved repairs or modifications will void the warranty and the user s authority ...

Page 5: ...lock from the PowerDock and keep fingers clear of the Handle when closing it Keep fingers clear of the PowerDock Terminals When the GoBlock is Docked in the PowerDock and is charging discharging parts of the system may become hot Do not place flammable items nearby to the PowerDock when it is in use Do not use the PowerDock to store or transport objects other than the GoBlock Keep metal objects an...

Page 6: ...minals Cover Insulator 1 5 M5 Nyloc Nuts 4 6 Washers M3 2 7 Screw K30 10mm Pan head 2 8 PowerDock Mounting Hardware also available separately PPSDOCKKIT 001 1 9 M8 Nyloc Nuts 6 10 M8 Washers 12 11 M8 Bolts 6 The PowerDock Terminal Assembly Kit PPSDOCKKIT 002 is a servicable part that requires periodic replacement For more information see PowerDock Terminal Assembly Kit PPSDOCKKIT 002 page 26 ...

Page 7: ...lock Attachment Points Attach a padlock to the left or right Padlock Attachment Point as an anti theft measure See Padlock Attachment page 24 8 Mounting Holes 14 Mounting holes for securely bolting the PowerDock Body to your vehicle See Mounting the PowerDock page 8 9 Cable Channel A channel for running cables underneath the PowerDock from front to back 10 Cable Exit Point Route cables from the Po...

Page 8: ...to make sure they are flat and safe to drill Check the reverse side of the mounting surface before drilling any holes in order to avoid drilling into any object accidentally The mounting surface for the PowerDock should comprise a single layer rather than multiple layers such as a steel tray with plastic tub liner Sheet metal mounting surface must have a minimum thickness of 1mm 3 64 Large section...

Page 9: ...ock Check that there is room for the Protective Covers on the GoBlock to open so you can access the input output sockets If you intend to use the Padlock Attachment Points page 24 consider leaving enough clearance on either side of the Dock to access and operate a padlock Mount in a location that has adequate clearance 607 mm 23 9 Vertical clearance for access Clearance to fully open the Handle Cl...

Page 10: ... recommended REDARC kits contain suitably rated fasteners for safely mounting the PowerDock Visit the REDARC website for Mounting Kits available for the PowerDock Sourcing Your Own Mounting Hardware If you choose to source your own mounting hardware fasteners ensure they are suitable for use with your chosen mounting surface See Mounting Surface Requirements page 8 Sourced hardware must meet or ex...

Page 11: ...ion and mark the centre of each mounting hole At least 1 hole at each of the 6 mounting hole locations must be used for a total of 6 bolts 3 Drill the holes check first that the reverse side of the mounting surface is clear before drilling any holes to avoid drilling into any object accidentally De burr the drilled holes and clear away swarf To prevent rust touch up any exposed bare metal surfaces...

Page 12: ...ombined height of the mounting bolt head and top washer must not exceed 9mm 0 35 to allow clearance between the bolt head and the GoBlock If hardware exceeds the stated dimensions it may cause damage to the GoBlock and prevent the GoBlock from docking safely Using a REDARC Mounting Kit is recommended Maximum 9 mm 0 35 PowerDock Base Sheet Metal M8 Bolt Head M8 Washer ...

Page 13: ...DARC website for the full range of Wiring Kits available for the PowerDock POWERDOCK BASIC WIRING KIT PPSDOCKWK 001 For wiring the PowerDock Terminal Assembly only Item Part Quantity 1 1m 3 3 Black Cable spliced 10mm 1 2 1m 3 3 Yellow Cable 10mm 1 3 1m 3 3 Red Cable 10mm 1 4 8 5m 27 11 Blue Cable 0 5mm with 2A blade fuse 1 5 4 Pole Terminal Block 1 6 M5 Nyloc Nut 4 7 M5 Washer 4 8 M5 25 Bolts 4 1 ...

Page 14: ... 10mm 1 2 1m 3 3 Yellow Cable 10mm 1 3 1m 3 3 Red Cable 10mm 1 4 8 5m 27 11 Blue Cable 0 5mm with 2A blade fuse 1 5 4 Pole Terminal Block 1 6 M5 Nyloc Nut 4 7 M5 Washer 4 8 M5 25 Bolts 4 9 8m 26 3 Red Cable 4AWG 1 10 0 5m 1 8 Black Cable 6AWG 1 11 1 5m 4 11 Anderson Solar Cable 6AWG 1 12 60A Midi fuse 1 13 Midi Fuse Holder 1 14 100mm 3 9 Red Cable short length 1 15 Cable ties bundle 1 3 1 10 9 11 ...

Page 15: ...ax 25 mm 0 98 Min 5 1 mm 0 2 Max 6 mm 0 24 Cable Sizing Using a REDARC PowerDock Wiring Kit is recommended however specific cable length and gauge can be purchased to suit your individual installation if preferred The PowerDock Terminal requires a minimum 8 AWG or preferably 10mm cable for Solar Alternator and Ground connections Larger cables and lugs will not fit within the PowerDock Terminal hou...

Page 16: ...icle and then return to the PowerDock Terminals PPSDOCK Wiring Diagram VEHICLE BATTERY Anderson Connector TO SOLAR 6 AWG 16 mm2 0 5 m 1 8 4 AWG 25 mm2 8 m 26 3 6 AWG 16 mm2 1 5 m 4 11 8 AWG 10 mm2 1 m 3 3 20 AWG 0 5mm2 8 5 m 27 11 60A Fuse 4 Pole Teminal Block Battery Earth Connection Point POWERDOCK TERMINALS POWERDOCK TO IGNITION Fuse at point of connection 8 AWG 10mm2 100 mm 3 9 recommended 2A ...

Page 17: ...the 4 Nyloc nuts from the screw threads on the Terminals 3 Route the cables through the cable entry holes at the bottom of the Terminals housing Slide the lugs over the threaded studs in the order shown in the Wiring View IGN Solar ALT GND 4 3 2 1 4 Replace the 4 Nyloc nuts and tighten to 4 0 5Nm 2 95 0 37lbf ft use a 4mm 5 32 Allen key on the reverse side of the terminals to hold the bolt still a...

Page 18: ...he Cable Channel from front to back then through the Cable Exit Point at the back of the PowerDock Body Continue to pull them through until the Terminals Housing is near the Interface on the PowerDock Body Note If your installation configuration requires it feed the cables through the Cable Exit Point at the front of the PowerDock Body instead of running them underneath ...

Page 19: ...en with the supplied M3 washers and M3 screws Torque the screws to 0 7 0 9Nm 0 5 0 7lbf ft When installed correctly the washers should be tight against the plastic screw bosses NOTICE The PowerDock Terminal Assembly should be able to move slightly without resistance when properly fixed to the PowerDock Take care not to over tighten the screws as this may damage the plastic housing ...

Page 20: ... TERMINAL BLOCK OPTIONAL Strip approximately 10mm 0 4 of insulation from the end of each cable and then insert into the second 4 Pole Terminal Block refer to Wiring Diagram on page 16 Tighten the grub screws for a firm connection ...

Page 21: ... the positive Terminal on the Vehicle Battery ANDERSON SOLAR CABLE 1 Trim excess length from the Yellow and Black cables on the Anderson connector then strip 10mm 0 4 of insulation from the end of each cable 2 Connect the Yellow and Black cables to the 4 Pole Terminal Block if using a PowerDock Wiring Kit BLACK CABLE GROUND Strip approximately 10mm 0 4 of insulation from the end of the cable and c...

Page 22: ...e Dock 3 Close the Handle As the Handle is closed the GoBlock will move forwards automatically to connect with the PowerDock Terminals CAUTION Risk of pinch points When closing the Handle keep hands away from the Hinge mechanism and the gap at the front between the Dock and the GoBlock CLICK Press the Handle downwards until you hear a Click ...

Page 23: ...Carry Handles lift the GoBlock from the back first then lift the front out of the Dock CAUTION Risk of pinch points When undocking the GoBlock keep hands away from the gap at the front between the Dock and the GoBlock 4 Completely close the PowerDock Handle until it is resting inside the Dock CAUTION Risk of pinch points When closing the Handle keep hands away from the hinge mechanism ...

Page 24: ...not install the GoBlock in the vehicle interior area shared by occupants Padlock Attachment As an anti theft measure a padlock can be attached to either side of the Handle Attach a padlock to the side that is easiest to access Consider clearance for accessing a padlock when choosing your PowerDock mounting location See Mounting Clearances page 9 The Padlock Attachment Points are compatible with a ...

Page 25: ...k is docked completely close the PowerDock Handle until it is resting inside the PowerDock Body If sand grit or dirt accumulate on the PowerDock Body or mechanisms wipe clean with a damp cloth Do not rinse hose with water Do not apply lubricants to any moving parts as it could cause damage to the mechanisms and Body of the PowerDock Periodically check that the PowerDock Interface is clean and free...

Page 26: ... housings etc Immediately If excessive heat is felt after charging or After approximately 4 years of normal use PPSDOCKKIT 002 PowerDock Terminal Assembly Kit ANTI VIBRATION BUSHES PIVOTS AND FEET The Dock may be subjected to high levels of vibration if installed in a vehicle that has travelled frequently on uneven roads so inspect the condition of these parts and replace as needed The following p...

Page 27: ...e GoBlock rattles in the PowerDock during travel 1 Make sure the GoBlock is properly latched 2 Make sure the Anti Vibration feet in the base of the Dock are in place and in good condition Clean them if they are dirty dusty Replace them if they are damaged or worn The Handle does not hold its position will not stay open The friction antivibration bushes may be worn dirty or missing 1 Make sure the ...

Page 28: ...en 346 230 607 mm 13 6 9 1 23 9 Thermal Specifications Operating Temperature Range Discharging 20 C to 60 C 4 F to 140 F Charging 0 C to 45 C 32 F to 113 F Operating 40 C to 65 C 40 F to 149 F Electrical Specifications PowerDock Vehicle Input Maximum Current 50 A nominal Operating Voltage Range 9 to 32 V Compliance and Standards Safety Crash tested and compliant to ADR safety requirements ...

Page 29: ...ustralia New Zealand Europe www redarc com au warranty REDARC Electronics Pty Ltd 23 Brodie Road North Lonsdale SA 5160 Australia North America www redarcelectronics com warranty REDARC Corporation c o Shallco Inc 308 Component Dr Smithfield NC 27577 USA Australia 61 8 8322 4848 New Zealand 64 9 222 1024 UK Europe 44 0 20 3930 8109 USA 1 704 247 5150 Canada 1 604 260 5512 Mexico 52 558 526 2898 ...

Page 30: ...30 Additional Information ADDITIONAL INFORMATION Checking the Product Serial Number The Product Serial Number is located on the PowerDock body and on the product packaging ...

Page 31: ...763 615 PowerDock Canada Canadian Design Application 200237 PowerDock Mexico Mexican Design Application MX F 2021 000021 PowerDock Product configuration and technical specifications are subject to change without notice Copyright 2021 REDARC Electronics Pty Ltd All rights reserved REDARC GoBlock and THE POWER OF REDARC are trademarks of REDARC Electronics Pty Ltd Anderson and Anderson Power Product...

Page 32: ...T Tech Support 1300 REDARC 1300 733 272 Australia 61 8 8322 4848 New Zealand 64 9 222 1024 UK Europe 44 0 20 3930 8109 redarc com au USA 1 704 247 5150 Canada 1 604 260 5512 Mexico 52 558 526 2898 redarcelectronics com ...

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