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RED ROOSTER TCS-980-AT2S, User Manual

The RED ROOSTER TCS-980-AT2S User Manual is essential for mastering this exceptional product. Offering step-by-step guidance, troubleshooting tips and more, this manual ensures optimal performance. Easily download your free copy from our website to unlock the full potential of your RED ROOSTER TCS-980-AT2S.

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D01-AH13-AT REV2

▪  

Red Rooster Lifting Limited 

▪

 Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ 

▪

 Tel: +44 (0) 1651 872101 

▪

 

Brake Gears Suspension Body - TCS-980-AT2S

17.09.15

Fig. 

No.

Part Number Part Name

Parts 

Per 

Hoist

100 426230A00

CENTRE HOUSING 

1

101 426230A50

LOAD SHEAVE

1

102 426230200

COUPLING

1

103 426230350

CHAIN GUIDE

1

104 426230360

CHAIN SEPARATOR

1

105 130106009

BEARING 6008ZZ

2

106 131706020

HEX SOCKET HEAD CAP SCREW M6X20

4

107 132106006

HEX SOCKET SET SCREW M6X6

1

108 131103006

O-RING S-8

1

109 131103052

O-RING S-90

1

110 131117043

O-RING AS568-043

1

111 130608060

SPRING PIN 8X60

2

114 AHC63/80

CHAIN 6.3mm

HOL

150 426230410

BRAKE COVER

1

151 426230400

BRAKE PISTON

1

152 426230430

BRAKE DISC

1

153 130802213

DISC SPRING

6

154 137301065

NAME PLATE

1

155 131706045

HEX SOCKET HEAD CAP SCREW M6X45

4

156 132105005

HEX SOCKET SET SCREW M5X5

1

157 131103052

O-RING S-90

1

158 131103045

O-RING S-65

1

200 426230310

GEAR CASE

1

201 426230A60

FIRST PINION

1

202 426230A70

FIRST STAR GEAR 

3

203 426230A80

FIRST PIN

3

204 426230E10

FIRST RING GEAR 

1

205 426230E20

SECOND PINION

1

206 426230E30

SECOND STAR GEAR

3

207 426230E40

SECOND PIN

3

208 426230E50

SECOND RING GEAR

1

209 426230240

CAGE

1

210 426230890

LOCK SCREW

1

211 426230900

BRAKE PLATE

1

212 130113001

BEARING 6009

2

213 130120004

BEARING EE-4

1

214 130104006

BEARING 6005

1

215 130131020

NEEDLE BEARING TA1020Z

3

216 130131212

NEEDLE BEARING TA1212

3

217 131706020

HEX SOCKET HEAD CAP SCREW M6X20

3

218 131908015

HEX SOCKET BUTTON SCREW M8X15

1

219 131307012

WASHER M12

3

220 131307008

WASHER M8

1

221 131103006

O-RING S-8

1

222 131103052

0RING S-90

1

223 130606015

SPRING PIN 3X14

2

224 130606015

SPRING PIN 6X15

2

225 130302012

RETAINING RING S-12

3

Fig. 

No.

Part Number Part Name

Parts 

Per 

Hoist

257 426224580

HOOK JOINT BOLT

1

258 131307006

WASHER M6

1

259 134501006

U-NUT M6

1

260 426221S20

SWIVEL HOOK

1

261 426221S30

HOOK SAFETY CLAW

1

262 130802258

HOOK SPRING

1

263 131705035

HEX SOCKET HEAD CAP SCREW M5X35

1

264 134501005

U-NUT M5

1

270 426251590

HOOK CASE

1

271 420846PY0

HOOK PLUG

1

272 420846PW0 SWIVEL HOOK OUTER RACE

1

273 426251F70

FREE CHAIN WHEEL

1

274 1301120036 BEARING 6302ZZ

2

275 130502020

STEEL BALL 5/16

8

276 131706035

HEX SOCKET HEAD CAP SCREW M6X35

2

278 134501006

U-NUT M6

2

284 420620JF0

CHAIN DOWN STOPPER

2

285 131705022

HEX SOCKET HEAD CAP SCREW M5X22

2

286 134401005

HEX NUT M5

2

287 131301005

SPRING WASHER M5

2

Summary of Contents for TCS-980-AT2S

Page 1: ...AIR HOIST TROLLEY USER MANUAL MODEL TCS 980 AT2S ...

Page 2: ......

Page 3: ...IFTING GEAR BELOW THE HOIST 3 4 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 TROLLEY VANE MOTOR MAINTENANCE 4 4 SILENCING 4 5 CHANGING HOIST SILENCERS 4 6 CHANGING TROLLEY SILENCERS 4 7 FITTING OR REPLACING LOAD CHAIN 4 8 TYPES OF CHAIN 4 9 EMERGENCY LOWERING 4 10 HOIST COMPONENTS AND CHAIN 4 11 SERVICE DATA SECTION 5 LAYING UP THE HOIST SECTION 6 CHAIN COLLE...

Page 4: ...is manual which are relevant to them This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Air pressure 6 bar Specification sheet gives full details of actual model supplied The nameplate fitted to the hoist gives the details to identify and gives further information on the hoist Notations The following notations are used throughout thi...

Page 5: ...n In the UK the use of non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In Europe and several other parts of the world the use of non Electrical equipment in a hazardous area is covered by the ATEX Directive 2014 34 EU The main standards covering both the UK Ex and ATEX ...

Page 6: ...rval should be reduced Our hoists and trolleys are extremely robust being developed over many years in the harshest of environments and will require little maintenance if kept lubricated on a regular basis Noise levels can be found in the technical specification and as motor lubricating oil is supplied through the filter lubricator fitted to the hoist there will be a small amount of oil escaping i...

Page 7: ...e installation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres seek the advice of your compressor supplier with regard to the fitting of a dryer and filter AIR PRESSURE The hoist is designed to operate best in the pressure range of 5 to 6 bar 72 to 90 p s i Th...

Page 8: ...ads along a runway beam or swing jib It must be correctly adjusted for the flange width and thickness Site the hoist immediately above the load which is to be lifted Ensure that the point from which the hoist is suspended has been designed and tested to at least the same safe working load as the hoist itself Ensure that the suspension point or shackle fits snugly into the bowl of the hoist top hoo...

Page 9: ...n is fed out of the collector to ensure that it is not twisted or knotted Chain bags and buckets are fitted with one or two brackets depending on the model and HOL of the hoist See additional instructions Section 6 for large collectors 1 5 TECHNICAL CHARACTERISTICS The WLL of the hoist and trolley will be marked on the hoist trolley name plate and also in the hoist specification supplied The react...

Page 10: ...ey should be run weekly where the hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load chains run smoothly over the pocket wheel The load chain should be examined periodically for cracks gouges and wear Chain collectors should be checked for security and c...

Page 11: ... unloaded condition due to the centre line of the hoist having been affected by the weight of chain the upper limit switch may fail to operate In addition the slack load chain may on some modules foul the limit lever arms thus preventing it from returning to the centre neutral position Resolution A short length of wire rope 6mm diameter is fitted to the hoists and bulldog grips have been supplied ...

Page 12: ...eadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECTION CORD CONTROL OR HOIST WITH INTERNAL EMERGENCY STOP VALVE ...

Page 13: ...imited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 GETTING STARTED Some hoists are fitted with internal emergency stop valves The hose clamp can also be fitted to the trolley side plate ...

Page 14: ...olley Face the hand wheel side of the trolley To move left pull hand chain clockwise To move right pull hand chain counterclockwise Pneumatic Trolley The trolley direction is controlled by the pendant buttons or levers Face the trolley motor side plate and use the white or black arrows to control the pendant The emergency stop buttons stops the trolley Trolleys are either delivered assembled for t...

Page 15: ...nd stop MOUNTING BY DISASSEMBLING THE MAIN TROLLEY BODY 2 By opening the trolley up so that the inner part of the wheels will pass over the beam flange and then sliding the trolley side plates back along the shaft refitting the spacers washers and nuts and then tighten up the nuts and check the wheel setting Be sure to firmly support the parts during reassembly from the bottom side so that the sid...

Page 16: ...o the beam width plus 2 or 3mm 3 Distribute on each side of the side plates washers and adjusting collars that are remaining and screw a nut on each extremity 4 Tighten the nuts and lock nuts on the load bar and check the clearance between the beam flange and the wheel flange 5 Position the tie rods anti tilt rollers washers and nuts into the slots in each of the side plates Set to give the minimu...

Page 17: ...e hoist as the fittings and filter lubricator are not designed to take a load and may not support the weight of the hose DON T use hydraulic fittings as these tend to have a reduced orifice size resulting in a down line drop in air pressure DON T increase from smaller to larger diameter or insert a length of smaller diameter hose in the supply line as this will result in reduced flow and pressure ...

Page 18: ...or gear travel and are based on a standard trolley fitted with blocks or pads to lock the trolley in location when the chain wheel is turned The chain is then turned the other way to release the trolley Fitting of a trolley with a beam brake should be done from the end of the beam with the end stops removed for fitting It can be difficult to open up the trolley to fit over the beam and then close ...

Page 19: ...de plates are positioned at either side of the runway beam Position one or two hoists at either side of the runway beam connect the bottom hooks the lifting points on the trolley side plates and lift the trolley side plates up to a position where the trolley wheels are level with the beam flange While holding the transfer shaft and load bars in position close the plain side plate on to the beam li...

Page 20: ...l bearings do not need to be lubricated and must be replaced if worn or damaged Hand chain used on geared trolleys does not normally require lubrication In areas of high corrosion plated chain can be used along with special lubricants to prevent corrosion from sea water and spray Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products ...

Page 21: ... and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emergency stop button should be actuated so that a positive action is required before the hoist or hoist and trolley can be operated If the hook is still attached to an item then a sign should be attached to the penda...

Page 22: ...ate the hoist smoothly Do not suddenly change direction as this may exert both shock loads acceleration forces may well in excess of the weight of the load being lifted Do not use the hoist to lift lower transport personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification and or a lift plan being used for special lifting operations su...

Page 23: ...rking then it should be removed from location and sent for repair if none of the remedies in the trouble shooting guide have an effect When the hoist is still holding a load then an additional hoist should be used to take the weight of the load so it can be safely lowered and the faulty hoist removed for repair If another hoist cannot be used to lower the load it is possible to release the brake b...

Page 24: ...e replaced If there are any visible cracks or distortion the chain should be replaced Any wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist must be thoroughly overhauled before being returned to service HOOKS SWIVELS AND CLAWS Examine hooks for wear deform...

Page 25: ...port on the inner bearing track as the shaft fit is very tight to provide rotor location Place blade ejector ring central on cover and press rotor shaft assembly down until there is a clearance Cs of 0 050mm 0 002 between rotor and cover check this clearance is even all round the rotor Fit a blue plastic body gasket cover lowering the body into position over the rotor assembly locating on the exis...

Page 26: ...body Disassemble the exhaust plate and silencer there you will see a 3 4 BSP threaded hole Assemble a hose joint and connect a hose inner diameter 25mm ADJUSTMENTS AND MAINTENANCE OPERATIONS Before carrying out any work on the hoist the main air supply should be turned off and the residual air vented or the hoist run to dissipate the air pressure Red Rooster hoists normally do not require any adju...

Page 27: ...it over the load wheel If damaged remove the damaged link s REPLACING EXISTING CHAIN Cut away the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chain Use the old chain to draw the replacement chain though the hoist Retain the spare link to be re used FITTING CHAIN TO...

Page 28: ...d is being lifted at the time how long it will be until the air supply is available again and if it is necessary and safe to travel lower the load to a safe position If the problem is a burst hose this can easily be replaced so there is no need to recover the load but if the main compressor will not be operational for some time then a suspended load may need to be recovered to a safe position OPTI...

Page 29: ...N FITTINGS TCS 980 HOIST PARTS 1 Hook Safety Latch 2 Upper Hook 3 Motor Section 4 Silencer Section 5 Valve Section 6 Brake Section 7 Chain 8 End Stopper 9 Gear Box 10 Chain Lever 11 Hook Safety Latch 12 Lower Hook 13 Cord Lever 14 Cord Control 15 Pendant Control 1 Chain 2 Welding Area 3 Install at 9th Link 4 Chain End Stop 5 Limit Lever 1 2 3 4 5 1 11 2 12 3 4 6 7 9 10 15 13 14 5 8 ...

Page 30: ...5mm Replace if any of the width length and thickness is less than the stated minimums 152 Brake Disc STD T 8mm MIN T 7 3mm STD W 2 4mm MIN W 2 9mm Below minimum for replacement 209 Cage Replace when there is a large or uneven play in the pin hole 201 202 204 205 206 208 1st Pinion 1st Star Gear 1st Link Gear 2nd Pinion 2nd Star Gear Ring Gear Replace if there is a step on the surface of the gear t...

Page 31: ...28 8mm Check dimensions as casting size can vary Replace if beyond maximum L or H There is some variation in the H size on hooks so it is best to measure the hook when new and then allow up to 0 5mm of wear 274 257 Sleeve Pin Sleeve Pin Measure the contact area of the pin and the chain Replace if the wear exceeds 1mm 111 Spring Pin Replace when the following limits are exceeded Usage of 10 years 4...

Page 32: ...12 MONTHS Heavily lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and spray lightly with penetrating fluid Lubricate the load chain limit shafts safety latches and hook swivels Disconnect the air supply and plug the inlet port If required dismantle the c...

Page 33: ...ottom hook is not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a vertical position when unloaded These may be as shown in section 1 8 or a secondary trolley on a runway beam If operating without a chain collector the slack end of the chain may catch or get c...

Page 34: ...SER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 CHAIN COLLECTORS TCS 980 TCS 980 1 M8 x 65 2 M6 x 25 3 Chain Bag 3 2 1 ...

Page 35: ...g HOW TO ADJUST THE SPEED Referring to the diagram below looking at the hoist from the valve side the speed adjustment screw for lifting is on the RIGHT and the lowering adjustment screw is on the LEFT Both adjustment screw are covered with a red plastic cover and can be removed using a pair of pliers Behind the plastic cover is a minus groove and can be adjusted using a standard flat screw driver...

Page 36: ...ainst hoist requirements Check air hose size against table Ensure fittings are matched to hose size Replace incorrect items Reduce to 6 bar Fit regulator Check connections of air supply hose and control hoses and connect properly Replace or clean silencer elements improve air quality if necessary Hoist or trolley starts but will not stop Sticking valve on pendant Contamination within the control v...

Page 37: ...Y OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an independent competent person Ensure that the party is operating to a detailed inspection procedure or code of practice SERVICE We would recommend the hoist is returned every 5 years for a full inspection an...

Page 38: ...protect other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication seriously reduces the life expectancy of the vanes 2 Load chain Whilst adequate lubrication of the load chain will reduce friction and thereby limit the wear occurring between the bearing points of adjacen...

Page 39: ...or use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels for use in a Zone 2 22 area and normally with Bronze wheels in a Zone 1 21 area with a Gas group of IIB or IIC and Dust group IIIB or IIIC The normal running speeds of our trolleys and overhead cra...

Page 40: ...static charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed air MINING APPLICATIONS In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services The equipment is certified for Group I...

Page 41: ... 230 mm 160 to 230 mm 180 to 240 mm 180 to 240 mm R3 220 to 330 mm 230 to 300 mm 230 to 300 mm 240 to 300 mm 240 to 300 mm FLANGE WIDTH RANGE LIFTING CAPACITY TONNES 12 Tonne 15 Tonne 20 Tonne 25 Tonne R1 110 to 180 mm 110 to 180 mm 130 to 200 mm 130 to 200 mm R2 180 to 240 mm 180 to 240 mm 200 to 260 mm 200 to 260 mm R3 240 to 300 mm 240 to 300 mm 260 to 320 mm 260 to 320 mm TABLE 3 LIFTING CAPAC...

Page 42: ...LABLE OPTIONS Marine specification Special paint systems Collision bumpers UK Ex scheme or ATEX zone 1 specification Chain collectors PVC galvanised or stainless steel Articulated trolley Low headroom units Rack pinion drive Travel limits Air service units Festoon systems Radio control remote Optional travel speeds Beam brake The TCS 980 AT2S is a 980 kg high speed chain hoist and trolley from Red...

Page 43: ... HOL 1 6 kg ATEX WHEEL MATERIAL Bronze MINIMUM BEND RADIUS M 1 5 NUMBER OF WHEELS 4 DRIVEN WHEELS 2 MAX AIR CONSUMPTION 25 l sec HOSE ID TROLLEY 1 2 AT_S STANDARD AT_ATX ATEX Optional Travel Speed of 14 m min Title of Project Approved By Checked By Drawn By Designed By B Aitken T Mikolajewski T Mikolajewski not to scale Scale Surname Sur If 45kg Weight 0 Title of Part TCS 980 AT2S Date Material Sh...

Page 44: ......

Page 45: ...45 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 DRAWINGS AND PARTS LISTS ...

Page 46: ... Weight 0 Title of Part TCS 980 AT2S Date Material Sheet Size A4 0 98T Hoist And Trolley Date Revision Profile Number Replaces Drawing 29 01 2018 Signature Part Number DRG 1500 24 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120 up to 500 0 25 over 500 up to 1000 0 5 over 1000 1 N10 Tolerances all dimensions are in milimeters unless otherwise specified 25 06 2014 29 01 2018 REVISION...

Page 47: ... 55 140mm Load Bar Range II Flange 140 220mm Load Bar Range III Flange 220 300mm DRG 1500 15 or DRG 1500 16 or DRG 1500 17 1 25 0 Pinion Shaft for NORD Gearbox DRG 1500 37 1 26 Hex Nut ISO 4032 M10 8 27 Hex Nut ISO 4032 M6 4 28 Hex Nut ISO 4032 M8 4 29 Hex Nut ISO 4035 M30 4 30 0 1 4 NordLock Washer Large Diameter Glued Pair NL1 4in 3 31 0 M10 NordLock Washer Large Diameter Glued Pair NL10sp 8 32 ...

Page 48: ...near If In Doubt Ask 1 1 1 2 kg Weight 0 Title of Part 0 98TE HOIST AND TROLLEY Date Material Sheet Size A3 1TE TOP EYE Date Revision Profile Number Replaces Drawing 30 01 2018 Signature Part Number DRG 1500D 31 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120 up to 500 0 25 over 500 up to 1000 0 5 over 1000 1 N10 Tolerances all dimensions are in milimeters unless otherwise specifie...

Page 49: ...D01 AH13 AT REV2 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Brake Gears Suspension Body TCS 980 AT2S 17 09 15 ...

Page 50: ...COND STAR GEAR 3 207 426230E40 SECOND PIN 3 208 426230E50 SECOND RING GEAR 1 209 426230240 CAGE 1 210 426230890 LOCK SCREW 1 211 426230900 BRAKE PLATE 1 212 130113001 BEARING 6009 2 213 130120004 BEARING EE 4 1 214 130104006 BEARING 6005 1 215 130131020 NEEDLE BEARING TA1020Z 3 216 130131212 NEEDLE BEARING TA1212 3 217 131706020 HEX SOCKET HEAD CAP SCREW M6X20 3 218 131908015 HEX SOCKET BUTTON SCR...

Page 51: ...D01 AH13 AT REV2 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Motor Valve Body TCS 980 AT2S 17 09 15 ...

Page 52: ...RETAINING RING H 25 2 050 426230790 MOTOR CASE 1 051 426230180 REAR PLATE 1 052 426230160 CYLINDER 1 053 426230150 ROTOR 1 054 426230170 FRONT PLATE 1 055 137102032 VANE 8 056 130802235 LIFT SPRING 8 057 426230460 LIMIT SHAFT 1 058 426230A40 LIMIT SHAFT BUSHING 1 059 426230140 LIMIT LEVER 1 060 130128104 BEARING MR104ZZ 2 061 426230120 ROLLER SHAFT 2 062 426251110 CHAIN LEVER 1 063 136102166 MOTOR...

Page 53: ... Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P8 REV0 Pendant VRD 4R ...

Page 54: ...ACHINE SCREW M5X14 4 M 132904221 SELF TAPPING SCREW 4X20 6 N 132105305 HEX SOCKET HEAD CAP SCREW M5X5 4 P 131309206 WASHER M6 1 Q 130301912 RETAINING RING H 12 1 R 131109001 O RING S 3 HS90 4 S 131103005 O RING S 7 1 T 131103008 O RING S 10 4 U 131103009 O RING S 11 2 4 V 420224V61 EMERGENCY VALVE 1 W 420228V50 EMERGENCY BUSHING 1 X 136690503 EMERGENCY SWITCH 1 Y 420228W00 PUSH ROD 1 Z 131103002 O...

Page 55: ...55 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 ...

Page 56: ...LECT A MANIFOLD C7M 4 4 0 MANIFOLD TYPE VALVE SIZE VALVE TYPE CYLINDER PORT SIZE PORT TYPE C7M 1 4 4 Four Way 4 3 8 0 NPT Every letter and digit in the product number has a significant meaning The product number shown below C7M 440 which works with the CJJ 4313 valve indicates the following MANIFOLD TYPE FOUR WAY VALVE 3 8 CYLINDER PORT NPT PORT TYPE C 7 M 4 4 0 C J J 4 5 0 3 PNEUMATIC SERVICE PIL...

Page 57: ...PE VALVE SIZE VALVE TYPE CYLINDER PORT SIZE PORT TYPE C7M 1 4 4 Four Way 4 3 8 0 NPT Every letter and digit in the product number has a significant meaning The product number shown below C7M 440 which works with the CJJ 4313 valve indicates the following MANIFOLD TYPE FOUR WAY VALVE 3 8 CYLINDER PORT NPT PORT TYPE C 7 M 4 4 0 C J J 4 5 0 3 PNEUMATIC SERVICE PILOT SPRING CENTREING PILOT SPRING CENT...

Page 58: ...Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 Part No CJJ 4313 02 03 2012 visit http www versa valves com dlegal html for terms on using this document DIMENSIONS CJJ 4313 CJJ 4503 ...

Page 59: ...59 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 ...

Page 60: ......

Page 61: ...61 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 ACCESSORIES ...

Page 62: ...alves are opened by the control air from the pendant opening the valve allowing full pressure to open the hoist spool valve Valve model SYJA712 01 DUMP VALVES On hoists fitted with 1 4 air hose in place of tubes dump valves are fitted to the control lines to reduce operating delays Valve model DV 0 25 FILTER SILENCING TYPE AMC This ensures clean plant air and reduces noise levels In areas where yo...

Page 63: ...63 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 ACCESSORIES ...

Page 64: ...y electrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture being carried into the hoist valve motor and brake actuator resulting in internal corrosion and premature failure LUBRICATOR UNIT There are two types of lubricator available Oil mist lubricator The p...

Page 65: ...age to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusting the pressure and lock it after setting the pressure Failure to follow this procedure can cause damage to the knob and the outlet pressure may fluctuate Pull the pressure regulator knob up to unloc...

Page 66: ......

Page 67: ...67 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH13 AT REV2 LOG BOOK ...

Page 68: ...UIREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status may change with day to day use The equipment items listed below do not necessarily need to be restricted to these items but they should form the basis of the inspection OPERATING CONTROLS Check for m...

Page 69: ...ATION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check operation of upper and lower limits at slow speed EXTRA CHECKS FOR TROLLEY RUNWAY BEAM Check the beam is smooth and flat without obstruction and that the end stops are in place and secure DIVE PINION Che...

Page 70: ...AR DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E STOP CHAIN LUBRICATION CHAIN NUT TWISTED SUPPLY HOSE CHAIN COLLECTOR TROLLEY CHECKS OPERATION NOISE FESTOON SYSTEMS MOVEMENT IF FITTED OPERATOR S NAME 1 2 3 4 COMMENTS INITIALS DATE ...

Page 71: ...S TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTER TO CONFIRM IF MONTHLY OR THREE MONTHLY MAINTENANCE CHECKS ARE REQUIRED IF YOU ARE NOT SURE MONTHLY 3 MONTHLY CHECKS CARRIED OUT AS PER MANUAL NAME DATE ...

Page 72: ...1651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate West Bromwich B70 7TW ...

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