RED ROOSTER TCS-500-AT2S, User Manual

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USER MANUAL
▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-AH12-AT REV1
SERVICE DATA
Maintenance chart
TCS-500
NO. DESCRIPTION CHECK POINTS STD DIMENSIONS & MAX FOR REPLACEMENT
103 Chain Guide
Replace if the wear of any part of the chain guide exceeds more
than 1mm.
104 Chain Separator
STD L = 12.8mm MAX L = 15mm
Replace if any of the above dimensions exceed maximum wear.
250
260
Hook
Swivel Hook
Dimensions: STD L = 35mm MAX L = 35.7mm
STD H = 15mm MIN H = 14.4mm
Check dimensions as casting size can vary. Replace if beyond
maximum ‘L’ or ‘H’.
There is some variation in the 'H' size on hooks so it is best to
measure the hook when new and then allow up to 0.5mm of
wear.
274
257
Sleeve Pin
Sleeve Pin
Measure the contact area of the pin and the chain.
Replace if the wear exceeds 1mm.
111 Spring Pin
Replace when the following limits are exceeded:
Usage of 10 years, 400 hours operation, 500000 cycles.
If external wear exceeds 1mm, replace.
114 Load Chain
5 links L
D
STD L = 95mm MAX L = 96.9mm
Replace if L exceeds MAX L.
STD D = 6.3mm MIN D = 5.9mm
Replace if D exceeds MIN D
Also replace if the link chain is severely damaged.
Measure the chain diameter (d) with point caliper.
D
D
L
W
ear
L
H