Record Power DP25B Original Instruction Manual Download Page 4

2. General Health & Safety Guidance cont.

the machine to a more suitable position or use packing shims between the 
feet and the floor surface to ensure the machine is stable.

7. Remove adjusting keys and wrenches

 

•   Ensure that all adjusting wrenches and keys are removed before switching 

the machine ‘ON’. There is a risk of severe personal injury or damage to the 
machine from airborne objects.

8. Before switching the machine ‘ON’ 

•  Clear the machine table of all objects (tools, scrap pieces etc.)
•   Make sure there is no debris between the work piece and the  

table / work support.

•   Ensure that the work piece is not pressed against, or touching the saw blade 

or cutting tool.

•   Check all clamps, work holding devices and fences to ensure that they are 

secure and cannot move during machining operations.

•   Plan the way that you will hold and feed the work piece for the entire 

machining operation.

9. Whilst machining 

•   Before starting work, watch the machine while it runs. If it makes an 

unfamiliar noise or vibrates excessively, switch the machine ‘OFF’ immediately 
and disconnect it from the power supply. Do not restart until finding and 
correcting the source of the problem.

10. Keep the work area clear

  

•   Working clearances can be thought of as the distances between machines 

and obstacles that allow safe operation of every machine without limitation. 
Consider existing and anticipated machine needs, size of material to be 
processed through each machine and space for auxiliary stands and/or work 
tables. Also consider the relative position of each machine to one another for 
efficient material handling. Be sure to allow yourself sufficient room to safely 
operate your machines in any foreseeable operation.

•   Cluttered work areas and benches create the risk of accidents. Keep benches 

clear and tidy away tools that are not in use.

•   Ensure that the floor area is kept clean and clear of any dust and debris that 

may create trip or slip hazards. 

11. Consider the work area environment

 

•  Do not expose the machine to rain or damp conditions.
•   Keep the work area well lit and ensure that there is artificial lighting available 

when there is insufficient natural light to effectively light the work area. 
Lighting should be bright enough to eliminate shadow and prevent eye strain.

•   Do not use the machine in explosive environments eg. in the presence of 

flammable liquids, gases or dust.

•   The presence of high levels of dust created by machining wood can present 

a risk of fire or explosion. Always use dust extraction equipment to minimise 
the risk.

12. Keep other persons away (and pets) 

•  The machine is designed to be used by one person only.
•   Do not let persons, especially children, touch the machine or extension cable 

(if used) and keep visitors away from the work area.

•   Never leave the machine running unattended. Turn the power supply off and 

do not leave the machine unattended until it comes to a  
complete stop.

•   If the work area is to be left unattended, all machinery should be switched 

‘OFF’ and isolated from the mains power supply.

13. Store machines safely when not in use

 

•   When not in use, machines should be stored in a dry place, out of reach of 

children. Do not allow persons unfamiliar with these instructions or with the 
machine to operate it.

14. Do not overreach 

•   Choose a working position that allows your body to remain balanced and 

feed the work piece in to the machine without overreaching.

•  Keep proper footing and balance at all times.

15. Electrical supply 

•   Electrical circuits should be dedicated to each machine or large enough to 

handle combined motor amp loads. Power outlets should be located near 
each machine so that power or extension cables are not obstructing high-
traffic areas. Observe local electrical guidelines for proper installation of new 

lighting, power outlets, or circuits.

•  The machine must be connected to an earthed power supply.
•   The power supply must be equipped with a circuit breaker that provides short 

circuit, overload and earth leakage protection.

•   The voltage of the machine must correspond to the voltage of the mains 

power supply.

•   The mains plug fitted to the machine should always match the power outlet. 

Do not modify the plug in any way. If a replacement plug is required it should 
be fitted by a competent person and of the correct type and rating for the 
machine.

•   If you are unsure about any electrical connections always consult a qualified 

electrician.

16. Avoid unintentional starting of the machine

 

•   Most machines are fitted with a no-volt release (NVR) switch to prevent 

unintentional starting. If in doubt always ensure the machine switch is in 
the ‘OFF’ position before connecting it to the power supply. This means the 
machine will not automatically start up after a power cut or switching on of 
the power supply, unless you first reset the start switch.

17. Outdoor use

 

•  Your machine should not be used outdoors.

18. Extension cables 

•   Whenever possible, the use of extension cables is not recommended. If the 

use of an extension cable is unavoidable, then it should have a minimum core 
cross section of 2.5 mm² and limited to a maximum length of 3 metres.

•   Extension cables should be routed away from the direct working area to 

prevent a trip hazard.

19. Guard against electric shock 

•   Avoid body contact with earthed or grounded surfaces such as pipes and 

radiators. There is an increased risk of electric shock if your body is earthed or 
grounded.

20. Always work within the machine’s intended capacities 

•   Operator safety and machine performance are seriously adversely affected if 

attempts to make the machine perform beyond its limits are made.

21. Do not abuse the power cable 

•   Never pull the power cable to disconnect it from the power socket. Always 

use the plug. 

•  Keep the power cable away from heat, oil and sharp edges. 
•  Do not use the power cable for carrying or moving the machine.

22. Secure the work piece

 

•   Ensure that the work piece is securely held before starting to machine it.
•   When working within 300 mm of the machining area, always use a push stick 

to feed the work piece in to the blade or cutting tool. The push stick should 
have a minimum length of 400 mm. If the push stick becomes damaged, 
replace it immediately.

•   Use extra supports (roller support stands etc.) for any work pieces large 

enough to tip when not held down to the table top.

•   Do not use another person as a substitute for a table extension, or as 

additional support for a work piece that is longer or wider than the basic 
table, or to help feed, support, or pull the work piece.

•  Do not attempt to machine more than one work piece at a time.
•   When feeding the work piece towards the blade or cutting tool never position 

your hands in direct line of the cutting path. Avoid awkward operations and 
hand positions where a sudden slip could cause your hand or fingers to move 
into the machining area.

23. Stay alert

 

•   Safety is a combination of operator common sense and alertness at all times 

when the machine is being used.

•   Use all machines with extreme care and do not use the machine when you 

are tired or under the influence of drugs, alcohol or medication.

24. Use the correct tool for the job

 

•   Do not use the machine for any purpose other than which it  

was designed.

•   When selecting replacement cutting tools and blades, always ensure that they 

are designed to cut the material that you intend to use them for. If in any 

Summary of Contents for DP25B

Page 1: ...gister this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for contact details Important For your safety read instructions carefully before assembling or using this product Save this manua...

Page 2: ... Guidance 3 Record Power Guarantee 4 Specifications 5 Unpacking Checking Contents 6 Getting to Know Your Machine 7 Assembly 8 Maintenance Operation 9 Electrical Connection Wiring Diagram 10 Troubleshooting 11 Parts Lists Diagrams EU Declaration Of Conformity ...

Page 3: ... caught in moving parts of the machine Non slip safety footwear is recommended when using the machine and handling large work pieces 2 Dress appropriately Do not wear loose clothing neckties or jewellery they can be caught in moving parts of the machine Roll up long sleeves above the elbow Wear protective hair covering to contain long hair 3 Safety warnings Find and read any warning labels on the ...

Page 4: ...ower outlets should be located near each machine so that power or extension cables are not obstructing high traffic areas Observe local electrical guidelines for proper installation of new lighting power outlets or circuits The machine must be connected to an earthed power supply The power supply must be equipped with a circuit breaker that provides short circuit overload and earth leakage protect...

Page 5: ...ervice facility or qualified electrician Inspect extension cables if used periodically and replace if damaged 28 Keep cutting tools sharp and clean Correctly maintained cutting tools are easier to control and less likely to bind Cutting tools and blades can become hot during use Take extreme care when handling them and always allow them to cool before changing adjusting or sharpening them 29 Disco...

Page 6: ...been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many i...

Page 7: ...he table and column Use any ordinary household type grease and spot remover 3 Apply CWA195 Silicone Spray or a coat of paste wax to the table and column to prevent rust Wipe all parts thoroughly with a clean dry cloth The machine serial number is located inside the headstock cover The guard may be packed inside the headstock It is essential to remove it and install before use to avoid damage to th...

Page 8: ...6 Getting to Know Your Machine Headstock On Off Switch Depth Stop Hand Wheel Chuck Column Base Crank Handle Motor Guard Locking Handle Table ...

Page 9: ...that the rack has a plain area at each end which has no teeth The longest plain end is the top of the rack and this end should be positioned so that it is above the table surface Fig 7 3 Note This may already be factory assembled 4 Slide the assembled table and rack on to the column and ensure that the lower end of the rack locates in to the recess at the base of the column Fig 7 4 5 Secure the to...

Page 10: ... the chuck to the spindle nose Before fitting the chuck both the taper of the spindle and the corresponding taper in the rear of the chuck should be thoroughly cleaned to remove any foreign bodies that may prevent the chuck from seating correctly Clean both surfaces with white spirit to remove any heavy deposits of grease and dirt and then apply a thin coat of silicone spray or similar to both tap...

Page 11: ... securing screw Fig 8 1 and open the belt guard to allow access to the drive belt Fig 8 2 2 Loosen the belt tension screw located at the side of the head unit to allow free movement of the motor plate Fig 8 3 The correct speed can now be selected When selecting a speed always ensure that the belt is correctly located on the correct step of each pulley A speed chart as below is located inside the b...

Page 12: ...blockage or if the machine stalls If the machine stalls during use the most likely cause is excessive pressure being applied to the feed hand wheel Simply reducing the pressure will usually allow the drill bit to return to full speed In the event that the machine stalls due to a blockage that prevents the drill bit from rotating immediately switch the machine off by pressing the red button marked ...

Page 13: ...e circuit In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the curr...

Page 14: ...ificial material under workpiece Use sacrificial material Workpiece turns loose 1 Not supported or clamped properly 1 Support workpiece or clamp it in vice Drill bit binds in workpiece 1 Workpiece pinching drill bit 1 Support workpiece or clamp it 2 Excessive feed pressure 2 Reduce feed pressure 3 Improper belt tension 3 Adjust tension Excessive drill bit run out or wobble 1 Bent drill bit 1 Repla...

Page 15: ...Pulley Assembly Cover Ball Bearing 12mm x2 Spindle Shaft Chuck Chuck Key Quill Tube Quill Gasket Circlip Screw Washer Head M6 x 1 0 12 Rubber Grommit x2 Circlip x2 Ball Bearing 17mm x2 Spacer Insert Pulley Includes Key 15 20 Spindle Pulley Nut Pulley V Belt 5 16x31 Clamp Cord Screw Pan Head M5 X 0 8 10 Washer Foam Star Washer M6 Micro Switch Standard Hardware Item May be purchased locally 14 15 ...

Page 16: ...5 8 Depth Screw Lock Depth Stop with Scale Ring Handle Bolt Pinion Hub Stop Pin No Description 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 Wire Connector Lockwasher Extension 5mm Screw Pan Head M5 x 0 8 12 Screw Pan Head M5 x 0 8 12 NVR Switch Screw Self Tapping Pan Head M4 2x1 4 9 5 Switch Plate Cover Switch Box Screw Special Set M8 x 1 25 x 18 Spring Seat Nut Hex M12 x 1 5 8 Spring Cap Torsi...

Page 17: ...16 17 11 Parts Lists Diagrams Cont No Description 1 2 3 4 5 6 7 Table support casting with scale Locking Handle Main column Base Hex head screw M8 x 1 25 20 x4 Hex head screw 1 2 12 x 7 8 Table ...

Page 18: ...OW VOLTAGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN 55014 1 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 EN 55014 2 1997 A1 and conforms to the machinery example for which the EC Type Examination Certificate No BM50168849 AN50168850 AE50136036 has been issued by TUV Rheinland Product Safety GmbH at Am Grauen Stein D 51105 Cologne Germany and complies with the r...

Page 19: ......

Page 20: ...k Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Telephone 01246 571 020 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in China ...

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