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Record Power DP25B, Original Instruction Manual, Page: 14 / 20

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Record Power DP25B Original Instruction Manual Download Page 14

10. Troubleshooting

Problem 

Cause 

Remedy

Noisy operation

 

1. Incorrect belt tension 

1. Adjust tension

 

2. Dry spindle 

2. Lubricate spindle

 

3. Loose spindle pulley 

3.  Check tightness of retaining nut on pulley  and tighten 

if necessary

 

4. Loose motor pulley 

4. Tighten set screws in pulleys

Drill bit burns

 

1. Incorrect speed 

1. Change speed

 

2. Chips not coming out of hole 

2. Retract drill bit frequently to clear chips

 

3. Dull drill bit 

3. Resharpen or change the drill bit

 

4. Feeding too slow 

4. Change speed

 

5. Not lubricated 

5. Lubricate drill bit

Drill bit wanders off centre

 

1. Hard grain in wood 

1. Resharpen drill bit correctly

or hole not circular

 

2. Lengths of cutting lips and/or angles not equal 

2. Resharpen drill bit correctly

 

3. Bent drill bit 

3. Replace drill bit

Wood splinters on underside

 

No sacrificial material under workpiece 

Use sacrificial material

Workpiece turns loose

 

1. Not supported or clamped properly 

1. Support workpiece or clamp it in vice

Drill bit binds in workpiece

 

1.             Workpiece pinching drill bit 

1. Support workpiece or clamp it 

 

2. Excessive feed pressure 

2. Reduce feed pressure

 

3. Improper belt tension 

3. Adjust tension.

Excessive drill bit run out or wobble

 

1. Bent drill bit 

1. Replace drill bit

 

2. Worn spindle bearings 

2. Replace bearings

 

3. Drill bit not properly installed in chuck 

3. Install drill bit properly

 

4. Chuck not properly installed 

4. Install chuck properly

Quill returns too slowly or too quickly

 

Spring has improper tension 

Adjust spring tension see Maintenance & Operation

Chuck will not stay attached to spindle, 

 

Dirt, grease or oil on the tapered inside surface  

Using a household detergent, clean the tapered

it falls off when trying to install

 

of chuck or on the tapered surface of the spindle 

surface of the chuck and spindle to remove all  

 

 

dirt, grease and oil

Summary of Contents for DP25B

Page 1: ...gister this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for contact details Important For your safety read instructions carefully before assembling or using this product Save this manua...

Page 2: ... Guidance 3 Record Power Guarantee 4 Specifications 5 Unpacking Checking Contents 6 Getting to Know Your Machine 7 Assembly 8 Maintenance Operation 9 Electrical Connection Wiring Diagram 10 Troubleshooting 11 Parts Lists Diagrams EU Declaration Of Conformity ...

Page 3: ... caught in moving parts of the machine Non slip safety footwear is recommended when using the machine and handling large work pieces 2 Dress appropriately Do not wear loose clothing neckties or jewellery they can be caught in moving parts of the machine Roll up long sleeves above the elbow Wear protective hair covering to contain long hair 3 Safety warnings Find and read any warning labels on the ...

Page 4: ...ower outlets should be located near each machine so that power or extension cables are not obstructing high traffic areas Observe local electrical guidelines for proper installation of new lighting power outlets or circuits The machine must be connected to an earthed power supply The power supply must be equipped with a circuit breaker that provides short circuit overload and earth leakage protect...

Page 5: ...ervice facility or qualified electrician Inspect extension cables if used periodically and replace if damaged 28 Keep cutting tools sharp and clean Correctly maintained cutting tools are easier to control and less likely to bind Cutting tools and blades can become hot during use Take extreme care when handling them and always allow them to cool before changing adjusting or sharpening them 29 Disco...

Page 6: ...been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many i...

Page 7: ...he table and column Use any ordinary household type grease and spot remover 3 Apply CWA195 Silicone Spray or a coat of paste wax to the table and column to prevent rust Wipe all parts thoroughly with a clean dry cloth The machine serial number is located inside the headstock cover The guard may be packed inside the headstock It is essential to remove it and install before use to avoid damage to th...

Page 8: ...6 Getting to Know Your Machine Headstock On Off Switch Depth Stop Hand Wheel Chuck Column Base Crank Handle Motor Guard Locking Handle Table ...

Page 9: ...that the rack has a plain area at each end which has no teeth The longest plain end is the top of the rack and this end should be positioned so that it is above the table surface Fig 7 3 Note This may already be factory assembled 4 Slide the assembled table and rack on to the column and ensure that the lower end of the rack locates in to the recess at the base of the column Fig 7 4 5 Secure the to...

Page 10: ... the chuck to the spindle nose Before fitting the chuck both the taper of the spindle and the corresponding taper in the rear of the chuck should be thoroughly cleaned to remove any foreign bodies that may prevent the chuck from seating correctly Clean both surfaces with white spirit to remove any heavy deposits of grease and dirt and then apply a thin coat of silicone spray or similar to both tap...

Page 11: ... securing screw Fig 8 1 and open the belt guard to allow access to the drive belt Fig 8 2 2 Loosen the belt tension screw located at the side of the head unit to allow free movement of the motor plate Fig 8 3 The correct speed can now be selected When selecting a speed always ensure that the belt is correctly located on the correct step of each pulley A speed chart as below is located inside the b...

Page 12: ...blockage or if the machine stalls If the machine stalls during use the most likely cause is excessive pressure being applied to the feed hand wheel Simply reducing the pressure will usually allow the drill bit to return to full speed In the event that the machine stalls due to a blockage that prevents the drill bit from rotating immediately switch the machine off by pressing the red button marked ...

Page 13: ...e circuit In the case of the BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the curr...

Page 14: ...ificial material under workpiece Use sacrificial material Workpiece turns loose 1 Not supported or clamped properly 1 Support workpiece or clamp it in vice Drill bit binds in workpiece 1 Workpiece pinching drill bit 1 Support workpiece or clamp it 2 Excessive feed pressure 2 Reduce feed pressure 3 Improper belt tension 3 Adjust tension Excessive drill bit run out or wobble 1 Bent drill bit 1 Repla...

Page 15: ...Pulley Assembly Cover Ball Bearing 12mm x2 Spindle Shaft Chuck Chuck Key Quill Tube Quill Gasket Circlip Screw Washer Head M6 x 1 0 12 Rubber Grommit x2 Circlip x2 Ball Bearing 17mm x2 Spacer Insert Pulley Includes Key 15 20 Spindle Pulley Nut Pulley V Belt 5 16x31 Clamp Cord Screw Pan Head M5 X 0 8 10 Washer Foam Star Washer M6 Micro Switch Standard Hardware Item May be purchased locally 14 15 ...

Page 16: ...5 8 Depth Screw Lock Depth Stop with Scale Ring Handle Bolt Pinion Hub Stop Pin No Description 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 Wire Connector Lockwasher Extension 5mm Screw Pan Head M5 x 0 8 12 Screw Pan Head M5 x 0 8 12 NVR Switch Screw Self Tapping Pan Head M4 2x1 4 9 5 Switch Plate Cover Switch Box Screw Special Set M8 x 1 25 x 18 Spring Seat Nut Hex M12 x 1 5 8 Spring Cap Torsi...

Page 17: ...16 17 11 Parts Lists Diagrams Cont No Description 1 2 3 4 5 6 7 Table support casting with scale Locking Handle Main column Base Hex head screw M8 x 1 25 20 x4 Hex head screw 1 2 12 x 7 8 Table ...

Page 18: ...OW VOLTAGE DIRECTIVE 2006 95 EC ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN 55014 1 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 EN 55014 2 1997 A1 and conforms to the machinery example for which the EC Type Examination Certificate No BM50168849 AN50168850 AE50136036 has been issued by TUV Rheinland Product Safety GmbH at Am Grauen Stein D 51105 Cologne Germany and complies with the r...

Page 19: ......

Page 20: ...k Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Telephone 01246 571 020 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in China ...

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