Record Power BM16 Instruction Manual Download Page 9

 

9

1)  Introduce the chisel into the adaptor collar, (Pic 4) press the auger up into 

the chuck.

2)  Tighten the chuck and withdraw the chuck key. Gently pinch the chisel in 

place by finger tightening the clamping bolt. (See Pic 5)

Please Note

Various morticing machines require various bit shank lengths. A new bit has a 
shank of universal length which will be longer than needed. The shank of the 
bit is unhardened so it can be simply cut to length using a hacksaw.
Carefully determine the necessary length, ensuring there is sufficient shank 
length to securely fix it into your machine chuck when set up with the correct 
clearance between chisel mouth and nose bit.

The correct setting of chisels and bits is vital for successful mortice cutting 
and long tool life.

Place the chisel into its socket in the chisel holder then put a coin about 
1/16” (1.5mm) thick between the chisel shoulder and the chisel holder face 
to prevent the chisel being pushed fully home (see Pic 6) and tighten the 
chisel securing screw.
Put the bit into the drill chuck. Push it as far as possible into the chisel and 
secure the bit in the chuck. Loosen the chisel securing screw, remove the coin 
then push the chisel fully home in the chisel holder socket. Re-tighten the 
chisel securing screw.

This setting will allow sufficient clearance for the bit to run smoothly in the 
chisel and cut just ahead of the chisel. This set up allows the chips to pass 
inside the chisel body and exit through the slot in the chisel side. Position the 
chisel so that the chips are emptied into a previously cut part of the mortice 
(see Pic 6) .

Ensure the correct clearance between the chisel and bit is always maintained.
Ensure the chisel and bit are securely held in the chisel holder and chuck. 
If the bit is not tightly secured it may move up into the mouth of the chisel 
during use. The side lips of the bit will rub against the chisel, the wood chips 
will not be able to pass up the inside of the chisel and out through the side 
slot. This will eventually cause the chisel to break.

It is recommended that for best results only Record Power chisels and bits 
should be used in this machine.

WARNING:

 Ensure chuck key is removed from chuck before switching ‘ON’ 

machine. Failure to do so could result in ejection of chuck key leading to 
personal injury of the operator.

Pic 4

Pic 5

7b.   

Assembly - Chisel and Bit

Clamping 

Bolt

Hollow Chisel

Pic 6

Chuck Key

Chisel and Bit

Summary of Contents for BM16

Page 1: ...lephone 01246 561 520 Facsimile 01246 561 529 Record Power Ltd Unit B Adelphi Way Staveley S43 3LS Email sales recordpower co uk www recordpower co uk VERSION 2 0 IMPORTANT For your safety read instructions carefully before assembling or using this product Save this manual for future reference ...

Page 2: ...e 6 4 Specifications 6 5 Knowing your Machine 7 6 Contents of the Carton 8 7a Assembly General 9 7b Assembly Chisel and Bit 10 8 Setting up the Machine 11 9a Maintenance General 12 9b Maintenance Chisel and Bit 13 10 Trouble Shooting 14 15 11 Parts List 16 12 Certificate of Conformity ...

Page 3: ...rations of environmental issues are an integral part of the design production and other associated aspects of this product and all reasonable environmentally friendly options have been adopted throughout Users are advised to consider environmental issues associated with the use of this product particularly when considering workpiece material Confirmation of sourcing from well managed forests is ad...

Page 4: ...r footing and balance at all times 15 Maintain tools with care Follow instructions for lubrication and changing accessories Inspect electric cords periodically and if damaged have them repaired by an authorised service facility Inspect extension cords if used periodically and replace if damaged Always use proper size extension cord 16 Disconnect Machine When not in use before making adjustments an...

Page 5: ...instructions misuse or alteration or repair of the product without our approval 2 2 5 This product has been purchased by you and not used for hire purposes 2 2 6 This Guarantee extends to the cost of carriage incurred by you returning the product to Record Power as long as it is demonstrated that the defect falls within the terms of this Guarantee and you follow the claims procedure as outlined be...

Page 6: ...indle Speed 1400rpm Chisel Capacity 6 16mm Chisel Shank 13 16 Maximum Chisel Stroke 130mm Distance from Fence to Centre of Chisel 70mm Chuck Capacity 13mm Motor 1 2hp Frequency 50hz 4 Specifications Operating Handle 5 Knowing Your Machine Table Control Mechanism Table Distance Stop Depth Stop Switch Motor Gas Strut Table Clamp Crossfeed Control Knob Table Control Lever Distance Stop Rod Rise Stop ...

Page 7: ...le 6 Contents of the Carton 6 7 1 Operating Handle 2 Socket Head Cap Screw 3 Table Control Lever 4 Stops x2 5 Chuck Key 6 Distance Stop Rods x2 7 BM16 Morticer 2 3 1 4 5 6 7 ...

Page 8: ...head screw then introduce the operating lever through the rack and pinion assembly then secure the lever in place using the M8 caphead screw See Pic 1 4 Locate table control lever and screw into the table control mechanism See Pic 2 5 Take a distance stop rod and place in the hole on the side of the morticer base and secure with the grub screw as shown See Pic 3 Do not over tighten 6 Attach a stop...

Page 9: ... chuck Loosen the chisel securing screw remove the coin then push the chisel fully home in the chisel holder socket Re tighten the chisel securing screw This setting will allow sufficient clearance for the bit to run smoothly in the chisel and cut just ahead of the chisel This set up allows the chips to pass inside the chisel body and exit through the slot in the chisel side Position the chisel so...

Page 10: ... the timber against the chisel position the headbox so that the chisel points or the auger point are at the depth required Pic 8 raise the depth stop collar to the underside of the headbox and tighten gently Recheck the depth of the chisel point if it is satisfactory tighten securely if not it can be gently nudged down the column with the headbox then tighten Reposition the operating handle to giv...

Page 11: ...ee Pic 10 Lightly spray oil on all exposed metal surfaces if the machine is going to stand idle for any length of time Keep the chisels and augers sharp Once a month Blow suck the motor to remove any debris that might have lodged in the fan cover Oil the chuck and exercise it over its full range to ensure the oil coats all moving parts See Pic 11 Pic 10 Keep well oiled Table Rack and pinion gear 4...

Page 12: ...e pilots which are held in place by a socket screw and locked with an Allen key The use of this tool ensures that all four cutting edges will be evenly sharp ened and maintained in the correct shape and bevel 1 Place the chisel carefully in a vice 2 Fit the tool into a brace Several turns of the tool will produce a fine cut ting edge The inside corners of the chisel must be finished with a fine fi...

Page 13: ...tage 3 Refer to motor name plate for correct wiring Morticer makes unsatis factory cuts 1 Dull hollow square chisel and bit 1 Sharpen or replace the chisel and bit 2 Gum or pitch on the chisel and bit 2 Remove the chisel and bit and clean with turpen tine and steel wool 3 Gum or pitch on the worktable or fence causing un square cutting 3 Clean the worktable and fence with turpentine 4 The chisel a...

Page 14: ...11 Parts List ...

Page 15: ... 34 Screw 1 35 Lead Screw 1 36 Screw 1 37 Connecting Bend 1 38 Knob 1 39 Lead Screw 1 40 Screw 1 41 Lead Nut 1 42 Table 1 43 Clamp Plate 1 44 Screw 2 45 Spring Washer 2 46 Washer 2 47 Screw 1 48 Nut 2 49 Screw 1 50 Screw 1 51 Rack 1 52 Sliding Plate 1 53 Washer 3 54 Screw 3 55 Drift 4 56 Screw 4 57 Gas Spring 1 58 Screw 1 59 Washer 4 60 Gear 1 61 Bolt 4 62 Screw 1 63 Drift 1 64 Screw 3 65 Washer 3...

Page 16: ...ery Directive 98 37 EC Cert No AM50033804 0001 Low Voltage Directive 73 23 EEC and amendment 93 68 EEC Cert No AN50033803 0001 Electromagnetic Compatibility 89 336 EEC and amendment 93 68 EEC Cert No AE50033808 0001 and conforms to the machinery example for which the EC Type Examination Certificate No AN213343801 E2131308E01 R02033606 at Am Grauen Stein D 51105 Cologne Germany and complies with th...

Page 17: ......

Page 18: ...cord Power Limited Unit B Adelphi Way Ireland Industrial Est Staveley S43 3LS Woodworking Machines Accessories Telephone 01246 561 520 Fax 01246 561 529 Email sales recordpower co uk www recordpower co uk ...

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