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RM-216 C.10 Easy Line Documentation  

RDN 10000029 

13 

13.05.2014 

7   Troubleshooting 

 

Error 

Possible causes 

Recommended action 

The “ON” LED is not lit and input 

E1, E2 is bridged. 

No mains voltage 

Check power feed 

Device fuse is defective 

Replace fuse 

EMERGENCY STOP 

activated 

Check EMERGENCY STOP 

No valve activity 

No control system release 

Bridge input E1, E2 

 

Wiring to valves interrupted 

Check cables and electrical 

connections 

 

Magnet coil faulty 

Replace coil 

 

Cycle interrupted 

Check hose connections. Set 

different values for 

p control 

No down time cleaning 

Parameter P07 = 0 

(down time cleaning cycles) 

Set parameter P07 “Down 

time cleaning cycles” to a 

different value 

 

There is no signal from the 

valve controller (DTC modes 

1-2) 

Activate signal to input I1, I2 

Cleaning ineffective 

Interval time too long 

Set parameter P04 “Interval 

time” to a lower value 

 

Pressure too low 

Set pressure to 6 ... 8 bar 

(min. 5 bar) 

 

 

Set parameter P04 “Interval 

time” to a higher value 

 

Valve faulty 

Check / replace valves 

 

Pulse time too short 

Set parameter P03 “Pulse 

time” to a higher value 

 

Cycle often interrupted 

Check differential pressure 

monitor and hose 

connections 

Differential pressure display 

error 

Hose connection error 

Drain hoses. Clean joints 

between hose connections 

and the filter casing with 

compressed air (only towards 

the filter, never towards the 

sensor) 

Fit the hoses so there are no 

kinks 

Check the hose connections 

for water, kinks, etc. 

“Alarm” LED on 

The number of valves is set 

incorrectly 

Set parameter P06 “Total no. 

of valves” correctly 

 

p-Alarm 

Observe the service 

instructions for the filter 

Summary of Contents for EasyLine RM-216 C

Page 1: ...Operating and Installation Instructions Filter control system RM 216 C EasyLine ...

Page 2: ...ters 7 5 3 Parameter list 9 6 Operating modes 10 6 1 Test mode 10 6 2 p Mode differential pressure controlled cleaning 10 6 3 Down time cleaning modes 10 6 4 Cleaning via start stop input external p switch 12 7 Troubleshooting 13 8 Text messages on the display 14 9 Details on the equipment function 15 10 Glossary 16 11 Technical specifications 18 Regulations VDE 0160 EN 60 439 Part 500 EN 50178 20...

Page 3: ...ers may only be performed by authorized expert staff when disconnected and whilst observing the local safety and accident prevention regulations The RM 216 C may only be operated in the permitted operating area Switch off the mains supply before replacing the filter control or any components connected to it Otherwise the equipment may be damaged 2 Equipment specification The RM 216 C is used to co...

Page 4: ...ction A separate power supply unit is recommended for the operation of the filter controller with extra low voltage The unit can be operated with a supply voltage of 24 V DC if no expansion modules are connected and if the electric cables minimum cross section 0 75 mm to the solenoid valves are shorter than 10 meters long ...

Page 5: ...Use shielded cable for all bus lines The shielding must be connected unilaterally to the protective earthing PE Signal cables must not be laid parallel to power cables Tighten all cable glands in use so the cables are properly enclosed and water cannot penetrate Cable glands that are not in use must be closed or replaced by blind plugs ...

Page 6: ...connections Connecting differential pressure measurement cables Use hoses with 4 mm inner and 6 mm outer diameters Connect the connection marked with 3 lines black screw cap to the crude gas side and the other connection blue screw cap to the pure gas side of the filter ...

Page 7: ...on to call up all following parameters P01 P20 in sequence The parameters already displayed can be accessed by repeatedly pressing the button To change the value of a displayed parameter press the ENTER button for at least one second The program then changes from parameter selection mode to parameter setting mode Press the button to increase the parameter value displayed in increments Press the bu...

Page 8: ...RM 216 C 10 Easy Line Documentation RDN 10000029 8 13 05 2014 ...

Page 9: ...t 3 7 For manufacturer purposes only Off 0 0 7 P15 dP range p range 0 5000 Pa 0 1000 Pa to 0 5000 Pa 2 P16 Servic Run Hours Service operating hours P17 Ser Run Hours AL Service operating hours alarm 0 h 3 0 25000 h 3 P18 Ser Run Hou Code Service operating hours code 0 P19 DP Mode Differential pressure mode On On Off P20 Setting Lock Parameter setting lock On On Off 1 Number of all valves connected...

Page 10: ... the text display Test modes 3 7 For manufacturer purposes only Test mode 0 test mode off Test mode is switched off 6 2 p Mode differential pressure controlled cleaning There are two options for switching the differential pressure controlled cleaning on the RM 216 C on and off By setting the parameter P19 DP Mode to the value On or Off By pressing the ENTER button for around 3 seconds If different...

Page 11: ...act connected on input E1 and E2 If the fan is switched off the contact on E1 E2 must open DTC mode 2 The down time cleaning is only started via the contact connected to input E1 and E2 if the differential pressure has exceeded the value p DTC max during operation If the fan is switched off the contact on E1 E2 must open ...

Page 12: ... If the cleaning is controlled via an external p switch the isolated contact on the p switch must be connected to the start stop input D1 D2 terminals 12 13 The function of the RM 216 C is given in the following table If the setting is p mode OFF Contact input D1 D2 Cleaning open ON closed OFF If the setting is p mode ON Contact input D1 D2 Differential pressure p Cleaning open p p MAX ON closed p...

Page 13: ...m the valve controller DTC modes 1 2 Activate signal to input I1 I2 Cleaning ineffective Interval time too long Set parameter P04 Interval time to a lower value Pressure too low Set pressure to 6 8 bar min 5 bar Set parameter P04 Interval time to a higher value Valve faulty Check replace valves Pulse time too short Set parameter P03 Pulse time to a higher value Cycle often interrupted Check differ...

Page 14: ...ng point has been exceeded Cleaning On XXXX Pa alternating with DP Max Alarm XXXX Pa Controller is enabled through inputs I1 and I2 and the Max p switching point has not yet been reached with inputs D1 and D2 bridged Extern Clean ON XXXX Pa Controller is enabled through inputs I1 and I2 and the Max p switching point has been exceeded with inputs D1 and D2 bridged Extern Clean OFF XXXX Pa p mode sw...

Page 15: ...ation Ideally the auxiliary contact of the fan contactor should be connected here Closing the contact on input E1 E2 switches on the control unit In DTC mode 1 opening the contact on input E1 E2 executes the down time cleaning cycles and then switches the device off In DTC mode 2 the same function is only carried out if differential pressure exceeded the value p DTC max during the last operating p...

Page 16: ...216 C equipment With the outputs on the main equipment this makes a maximum of 128 valve outputs available Extractor element Device for extracting the filter casing from the dust deposited E g cellular wheel sluice through conveyor worm Extractor element contactor Contactor which switches an extractor element drive unit on and off I O module Input output module module for the input and output of c...

Page 17: ...ves Number of all valves connected to the RM 216 C and to the expansion modules p alarm Differential pressure value at which an alarm is issued p MAX Differential pressure value at which the cleaning is started p MIN Differential pressure value at which the cleaning is stopped p mode Operating mode of the filter control in which the cleaning of the filter elements depends on the differential press...

Page 18: ...ts Measurement sensor piezoresistant excessive pressure safe up to 120 kPa Fuses 230 V T 0 4 A 250 V 5 x 20 mm 110 V T 0 8 A 250 V 5 x 20 mm Extra low voltage Fusing via PTC resistor Temperature range 20 C to 60 C Degree of protection Casing IP 66 NEMA 4 Dimensions See chapter 3 Assembly Weight approx 0 8 kg Installation height max 3000 m above M S L The unit can be operated with a supply voltage ...

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