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Operation Manual

RBM-2100D MIG Welding Machine

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Summary of Contents for RBM-2100D

Page 1: ... 1 Operation Manual RBM 2100D MIG Welding Machine ...

Page 2: ...ters 3 1 3 Accessories list 4 2 Installation Instructions 4 2 1 Welding Wire Installation Steps 4 2 2 MIG TIG Torch Exploded Diagram TIG torch is not included in standard accessories 6 2 3 Gas Shielded Welding Installation 6 2 4 MIG Spool Gun Installation It is not included in standard accessories 6 3 Operating Instructions 7 3 1 Operation Panel Interface 7 3 2 Welding Operation Instruction 7 3 3 ...

Page 3: ...ill work when the rated voltage is within 15 of requirements When using extension cords in order to reduce voltage drop use a heavy duty extension cord 10 or 12AWG or greater or use the recommended configuration length 4 Multifunction The machine is a versatile product which include MIG gas MIG gasless Lift TIG STICK welding and spool gun function It has the advantages of high efficiency and power...

Page 4: ...eeder Following the diagrams below as a guide place the reel over the spindle in the machine and fasten it into place with the washers Output current adjustment A 110V 40 140 MIG 30 100 STICK 30 100 TIG 220V 40 200 MIG 30 150 STICK 30 150 TIG Output voltage V 110V 16 0 21 0 MIG 21 2 24 0 STICK 11 2 14 0 TIG 220V 16 0 24 0 MIG 21 2 26 STICK 11 2 16 TIG No load voltage V 50 5 Duty cycle 60 Power fac...

Page 5: ...e the drive tension mechanism by rotating the drive tension knob down Now pass the wire through the wire guide spring over the top of the groove of the drive wheel Using your finger to aim the wire thought the second guide that is at the front of the machine Push the wire out a few inches or centimeters Now bring down the top roller mechanism and raise the tension knob to lock it into place Adjust...

Page 6: ...machine s rear gas connector and gas regulator or flowmeter with the gas hose clamps provided Once again there must be no leaks LIFT TIG Welding The regulator or flowmeter attached to the gas cylinder containing the argon gas is tightly connected with the gas tube on torch so that there are no leaks 2 4 MIG Spool Gun Installation It is not included in standard accessories 1 Open the cover of the w...

Page 7: ...y when welding otherwise 000 is displayed 3 MIG welding torch switch Adjustment is only effective in MIG mode it has no effect in STICK and lift TIG modes The welding machine can only be operated with the Spool gun torch in the Spool gun torch mode The MIG gun only be used for welding in the MIG torch mode Please check the switch status when using 4 Mode switch MIG STICK LIFT TIG functions In MIG ...

Page 8: ...the positive connector on the front panel DCEP Insert the quick connect end of the working clamp cable into the negative connector on the front panel on the machine Check wire operation press torch trigger the wire feeder will feed the wire through the torch tip Select MIG mode on the front control panel Make sure you are not in SPOOL GUN state After that select the right material and diameter you...

Page 9: ... cable Suitable for positive wire or stick electrode Direct Current Electrode Negative DCEN The workpiece is connected to the positive connector on the front panel The welding electrode cable MMA stinger MIG gun TIG Gun is connected to the negative connector pole Suitable for negative wire stick electrode Solid Wire Welding aluminum Flux Cored Wire Operation of LIFT TIG function Please follow inst...

Page 10: ... damaged the fault light will be on in this case the machine needs maintenance please contact the supplier 3 3 Polarity Conversion Joint This machine has the polarity conversion There are positive and negative connector on the front panel When using solid wire with gas shielding the polarity selection cable should be connected to the positive connector the working clamp cable should be connected t...

Page 11: ...switch It might be multifunction of inverter circuit contact dealers Even if the machine comes up with abnormal phenomenon such as unable to weld arc unstable or bad welding effect it is still early to judge that there is malfunction in the machine The above mentioned abnormal phenomenon may be caused by some reasons For example tight parts loosen forgetting to switch on wrong set up cable broken ...

Page 12: ...pe and cable diameter Worn blocked up or deformation etc 〇〇〇〇 Body of weld gun Loose connection of conductive tip nozzle and nozzle contactor Contactor of weld gun body is not plunged in or tightened well 〇〇 Power supply cable of weld gun as well as cable of switch control Break off bending fatigue Damaged by weighted drop 〇〇〇〇〇 Surface Condition of Parent material and length that wire str...

Page 13: ...nance and testing must be carried out when the power supply is totally cut off Please make sure the power is off before opening the closure 5 2 Daily Checking WELDING POWER SUPPLY Position Checking keys Remarks Control panel Operation conversion and installation of the switch Check the state of the power indicator light Lead to unstable arc and wire sending Cooling fan Check if the fan state and t...

Page 14: ... firm If the power input end cable fixed If the input cable is worn out and bares the conductor In case of leakage and to ensure safety please do perform daily checking Earth cable If the earth cable that connects the main part is broken and connects tightly 5 3 Welding Problems And Solutions The phenomenon listed below may happen due to relevant accessories used welding material surroundings and ...

Page 15: ...vely used such as with input voltage higher than the rated the machine might be damaged Please pay close attention to the following matters Keep good ventilation The welding machines work with high welding current Normal air flow can t provide the requirement of heat dissipation So the fans are installed as cooling system to ensure stable performance Make sure the ventilation windows are not cover...

Page 16: ...etc near rotating parts such as cooling fans The welding wire is shot from the torch and can stab eyes face and other exposed parts of the body When lifting staffs shall not be standing under the welder or standing in front of the movement to prevent the welder falling injured To avoid accidents please observe the following rules Do not use this machine for other works but welding The construction...

Page 17: ... places please observe the relevant national and local standards and regulations To prevent fire and explosion please observe the following rules Do not place flammable materials near the welding place Do not welding near flammable gas Do not place the hot finished base material close to flammable material When welding in the patio on the ground and the wall please remove the combustible materials...

Page 18: ...ace When the cylinder is not in use attach the cylinder cap Do not place the welding torch on the cylinder The electrode must not touch the cylinder Contact with rotating parts can cause injuries Please observe the following rules Do not use the welder with the case removed Persons with professional qualifications or relevant knowledge and skills can install operate overhaul and maintain the welde...

Page 19: ... problems in the installation environment area as shown below 1 The upper lower and adjacent power cables control cables signal cables and telephone cables of the welding equipment 2 Radio and television transmitting and receiving devices 3 Computer and other control equipment 4 Safety identification equipment such as the monitoring of industrial equipment 5 People Health conditions such as cardia...

Page 20: ... 1 0 1 2 140 150 20 21 45 50 10 15 10 15 4 5 1 0 1 2 1 0 1 5 160 180 22 23 45 50 15 15 1 2 1 2 1 6 220 260 24 26 45 50 15 15 20 1 2 1 2 1 6 220 260 24 26 45 50 15 15 20 1 2 1 2 1 6 300 340 32 34 45 50 15 15 20 1 2 1 2 1 6 300 340 32 34 45 50 15 15 20 High welding speed 0 8 0 8 0 9 0 100 17 130 10 15 1 0 0 8 0 9 0 110 17 5 130 10 15 1 2 0 8 0 9 0 120 18 5 130 10 15 1 6 1 0 1 2 0 180 19 5 130 10 15 ...

Page 21: ...50 270 380 29 35 45 50 25 20 25 12 1 2 1 6 50 400 32 36 35 40 25 20 25 High welding speed 1 0 0 8 0 9 45 140 19 20 160 10 15 1 2 0 8 0 9 45 130 150 19 20 120 10 15 1 6 1 0 1 2 45 180 22 23 120 10 15 20 2 1 2 45 210 24 120 15 20 2 3 1 2 45 230 25 110 20 25 3 2 1 2 45 270 27 110 20 25 4 5 1 2 50 290 30 80 20 25 6 1 2 50 310 33 70 25 25 Horizontal fillet welding joint Low welding speed 0 8 0 8 0 9 10...

Page 22: ... due to use of the product for other than domestic purposes or an incorrect voltage or use of improper accessories or contrary to operating instructions or to accidental damage misuse neglect or inexpert repair or incorrect installation or the product is excessively used for improper purposes other than daily consumption or accessories belonging to the product transportation Thank you for choosing...

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