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Operating instructions

APY Series

Peristaltic pump

ALL THE HOSE PUMP YOU’LL EVER NEED

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Summary of Contents for APY

Page 1: ...Operating instructions APY Series Peristaltic pump ALL THE HOSE PUMP YOU LL EVER NEED...

Page 2: ...oses and accessories reflect what hose pump customers really need and use after all best is what you want second best should never be an option We hope you ll find using your realax pump simple troubl...

Page 3: ...4 2 Safety 6 3 Functional description 11 4 Description 12 5 Construction 13 6 Transport and storage 14 7 Assembly commissioning installation 15 8 Torque values 17 9 Troubleshooting 26 10 Spare parts 2...

Page 4: ...additional future standard 1 1 How to use this manual This manual is intended as a reference book by means of which qualified users are able to install commission and maintain the hose pumps mentione...

Page 5: ...cific adjustments installation maintenance or repair jobs which fall beyond the scope of this manual contact your AxFlow representative Make sure you have the serial number hose pump at hand 1 5 Envir...

Page 6: ...e with the intended use In case of doubt it is the use which appears to be its intended use judging from the construction execution and function of the product Observing the instructions in the user s...

Page 7: ...hould therefore guarantee that the pump is transported installed put in service used maintained and repaired by qualified personnel who should possess Specific training and sufficient experience for t...

Page 8: ...fatal or very serious injuries Risk mitigation ensure that there can be no unauthorized access to the pump or to the system Hazardous media contamination of persons and equipment Possible consequence...

Page 9: ...switch the pump on if the front cover has been attached Do not carry out any maintenance operations or dismantle the pump without first making sure that the pipes are not under pressure and are empty...

Page 10: ...mmended maximum temperature Direction of rotation flow direction Possible consequence material damage destruction of the unit The pump s direction of rotation in relation to the desired flow direction...

Page 11: ...let side is 0 5 bar 7 psi approx The APY Series has been designed for safe and uncomplicated operation as well as straightforward maintenance The APY Series can be used for many different media Howeve...

Page 12: ...DESCRIPTION UNIT TUBE APY APY LAB Max Capacity Continuous Duty l h 84 38 2 Max Capacity Intermittent Duty l h 84 38 2 Capacity per Revolution ml rev 1 6 mm 0 40 3 2 mm 1 66 0 75 4 8 mm 3 80 1 72 6 4 m...

Page 13: ...to suck the media and convey it into the metering line Fig 1 Diagram of functional principle 1 Pump housing 2 Rotor 3 Tube 4 3 Identification of the gearbox B The gearbox has an identity plate with th...

Page 14: ...arsh weather or excessive humidity and temperatures lower than 0 C or higher than 30 C IMPORTANT Disassemble the tube from the housing see section 8 2 For storage periods of longer than 30 days protec...

Page 15: ...ontact authorized distributor for applications with feed liquid temperature higher than 60 C 7 2 Commissioning 7 2 1 Testing prior to commissioning the pump The following tests are to be carried out O...

Page 16: ...emperature range Ensure that there is enough space for free airflow around the motor Ensure that no nearby objects or direct sunshine radiate additional heat to the motor 7 3 1 Suction side The pump i...

Page 17: ...or block the outlet since as it is a volumetric pump it would cause the tube to break or an electro mechanical overload 8 Torque values 8 1 Lubrication APY pumps only require a thin film of grease to...

Page 18: ...require regular maintenance according to the instructions manual of the gear reducer manufacturer In case of doubt please contact the gearbox manufacturer or their authorised distributor in your count...

Page 19: ...3 Insert an allen key into bolt on the left of the housing to stop the bolt from rotating and twist off the star knob on the right 4 Slide off the removable housing 5 Clean removable housing and rolle...

Page 20: ...PY Series 20 6 Apply lubricant to the rollers and the removable housing with a small brush 7 Place new tube around the roller and through the slots in the housing 8 Place the allen screws in the remov...

Page 21: ...21 9 Use the allen key to stop the bolt from rotating and twist the star knob until both parts of the housing are in contact 10 Install the front cover 11 Begin to twist the star knob...

Page 22: ...ith the other hand continue to twist the star knob until the front cover is closed 13 The tube changing process is complete To check that the tube is correctly held in place pull on one end to make su...

Page 23: ...valves in order to prevent leakage of the feed chemical 1 Dismantle the pipes from both discharge and suction sides Lift the lever 2 Remove tube 3 Position the new tube 4 Lower the lever 5 Mount the p...

Page 24: ...rom the pump housing The pump is stable on its baseplate and will not fall over when the electric motor is disassembled No support set is necessary 8 5 Addition of leak detection sensor Standard APY p...

Page 25: ...25 25 Troubleshooting Spare parts End of life...

Page 26: ...age container Fill storage container or exchange pump Insufficient diameter on the suction side Increase the diameter on the suction side as far as possible Suction line too long Shorten the suction l...

Page 27: ...e realax lubricant Insufficient quantity of grease Reapply lubricant Tube pulled into the pump housing High inlet pressure 0 5 bar Reduce inlet pressure Tube filled with deposits Clean or replace the...

Page 28: ...Operating instructions Peristaltic Pump APY Series 28 10 Spare parts 10 1 Spare parts exploded APY Model...

Page 29: ...Id 6 4x2 4mm NORPRENE G APY 1 AXNORG 64 24 05 Peristaltic Tube Id 8 0x2 4mm NORPRENE G APY 1 AXNORG 80 24 05 Peristaltic Tube Id 1 6x2 4mm NORPRENE F APY 1 AXNORF 16 24 05 Peristaltic Tube Id 3 2x2 4...

Page 30: ...Operating instructions Peristaltic Pump APY Series 30 10 2 Spare parts exploded APY LAB Model...

Page 31: ...RPRENE G APY 1 AXNORG 64 24 05 Peristaltic Tube Id 8 0x2 4mm NORPRENE G APY 1 AXNORG 80 24 05 Peristaltic Tube Id 1 6x2 4mm NORPRENE F APY 1 AXNORF 16 24 05 Peristaltic Tube Id 3 2x2 4mm NORPRENE F AP...

Page 32: ...recycled Pump housing Rotor and rollers Baseplate Drive Some specialist disassembly may be required 11 2 Recycling and or Repurposing The following components even when cleaned must still be prepared...

Page 33: ...33 12 Declaration of Conformity K t d d W Z Wz W d Wz Z W d D d W W W...

Page 34: ...eliv ery This guarantee does not cover the hose or the lubricant as these are elements that have a normal function wear irrespective of their duration This guarantee is valid as long as the equipment...

Page 35: ...30e 2241 Spodnji Duplek Tel 386 2 684 00 60 Fax 386 2 681 01 62 E Mail vip tehnika siol net www vip tehnika si F r weitere Informationen und umfassenden Service wenden Sie sich bitte an Beratung Verka...

Page 36: ...info axflow it www axflow it Aby uzyska wi cej informacji na temat pomp realax w a prosimy o kontakt AxFlow Sp z o o ul Floriana 3 5 04 664 Warszawa Telefon centrala 48 613 00 12 Wsparcie techniczne P...

Page 37: ...axflow rs For service and support to your realax hose pumps please contact AxFlow Services Phone 44 1484 543649 Fax 44 1484 512608 E mail service axflow co uk For more information about realax hose p...

Page 38: ...tick if one of the above is applicable include MSDS and if necessary special handling instructions DESCRIPTION OF FAILURE PHOTOS AVAILABLE Yes No The pump s should be emptied and cleaned of any contam...

Page 39: ...Operating instructions Peristaltic Pump APY Series 39...

Page 40: ...AHQ IOM EN 0971 0521 www realaxpumps com ALL THE HOSE PUMP YOU LL EVER NEED...

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