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ATHENE 100

 – SPREADER RATE CONTROLLER 

13 

 

Product Calibration  

The PWM control system must be correctly calibrated after installation 

(as described in the Installation and Calibration manual) before 

attempting to calibrate the instrument for individual products as 

described here. 
If you are going to spread a product for the first time

 you need to 

establish an initial calibration factor for that product . The calibration factor is 

the quantity of product dispensed per revolution of the metering shaft 

encoder.  There are two possible options for calibrating the spreader. The 

choice of method may depend on the nature of the product in use e.g. ease 

of handling, value etc. 

??

A static calibration test in the yard using a simulated forward speed (7.1). 

??

A dynamic calibration test on the field (7.2). A dynamic test should prove 

more accurate as it accounts for normal operating conditions. 

 

Once you have established factors for the various products, you should note 

them in the back of this manual for future reference, so that the calibration 

test does not have to be repeated. 

 

If you are changing to another product 

and you have already established a 

reliable calibration factor, then you simply need to re-programme the existing 

calibration factor accordingly (7.4.5). The calibration factor must be re-

programmed each time a different product is applied.  
 

7.1 

Static Calibration 

NOTE:  Whenever possible, the system should be calibrated at the application rate 

that you are going to apply. 

1.

  

Check the spread width and Target Rate

 is correctly set.  

2.

 

Set the gate opening 

for the product and application rate according to the 

manufacturer’s chart. 

3.

 

Load the hopper

. For the test, you need to establish the weight of product 

dispensed. You can, depending on the circumstances and the type of 

product, either, 

(

i)  Load bagged product of known weight, and dispense all for the test. 

(ii)  Weigh the product as you load the hopper, and dispense all for the test. 
(iii)  Collect and weigh the quantity dispensed. 
(iii)  Weigh the entire vehicle before and after the test to calculate the weight 

dispensed during the test. 
Position the machine to discharge where convenient. 

 

Summary of Contents for Athene 100

Page 1: ...C This product complies with Council Directive 89 336 EEC when installed and used in accordance with the relevant instructions Service and Technical Support PLEASE CONTACT YOUR NEAREST DISTRIBUTOR If...

Page 2: ...________________9 4 1 Select Area Total 9 4 2 Reset Area Total 9 5 Work Rate Display _______________________________10 6 Application Rate_________________________________11 6 1 Rate Control 11 6 2 Und...

Page 3: ...________________________ 18 8 1 RPM Alarm 18 9 Hopper Contents Display________________________ 19 9 1 Low Level Alarm using Hopper Level Sensor 19 9 2 Weight display Qty left in hopper Qty dispensed 1...

Page 4: ...te The rate is maintained as forward speed varies The instrument also warns the operator when the application rate cannot be met i e when the forward speed is too high The Head Unit The head unit is r...

Page 5: ...ogramme modes for the various system settings to be altered as required Most of these settings do not need to be accessed in normal use The instrument must be re calibrated each time you change the pr...

Page 6: ...t the target rate then the target rate is displayed and you can adjust it using the rate and buttons If the existing rate set is above or below the target rate that rate is set as the new target rate...

Page 7: ...Cutout Switch not from the head unit 2 2 Set Units The application rate can be displayed in units of kg ha or tonnes ha To check which is selected select the channel then press the button as for setti...

Page 8: ...ument will return to the application rate display when forward speed increases above 0 5 km hr The belt drive will re start 3 2 High Speed Alarm Under application If your forward speed exceeds the max...

Page 9: ...n switched off stops area accumulating The channel indicator will flash when area accumulation is overridden and will be on permanently when area is being recorded 4 1 Select Area Total 1 Select the c...

Page 10: ...0 SPREADER RATE CONTROLLER 10 5 Work Rate Display The work rate is displayed in ha hr It is an instantaneous rate which is re calculated every 3 seconds from the working width set and the current forw...

Page 11: ...uously You must reduce your forward speed sufficiently for the target rate to be maintained at which point the instrument will stop beeping and return to the application rate display 6 3 Setting the T...

Page 12: ...application rate display will flash alternating between the application rate and the the nudge e g if a target rate of 500 kg ha is nudged minus 5 the display will then alternate between 475 kg ha an...

Page 13: ...back of this manual for future reference so that the calibration test does not have to be repeated If you are changing to another product and you have already established a reliable calibration facto...

Page 14: ...based on the current calibration factor NOTE If at this stage the instrument is switched off for any reason when switched on again it will default to this display You must adjust and confirm the actu...

Page 15: ...tion test The beeping indicates that the PWM control parameters have been exceeded and so the application rate set for the calibration test cannot be met As a result the actual quantity dispensed will...

Page 16: ...at it should be This value will then nudge the current calibration factor to ensure that 10 more product will be dispensed which will then ensure the application rate is correct 7 4 2 Over application...

Page 17: ...actor is 1 500 x 1000 780 1 923 7 4 5 Adjusting the Calibration Factor NOTE The factory default Calibration Factor 1 000 1 Select Cal Mode 3 by pressing the button and switching the instrument on agai...

Page 18: ...rward speed is less than 2km hr If the RPM falls below the programmed threshold the display will default to this channel and flash the actual RPM and the instrument will beep 5 times You can temporari...

Page 19: ...nction when the forward speed is less than 2km hr 9 2 Weight display Qty left in hopper Qty dispensed The instrument must already be set the calibration mode for Volumetric hopper contents if necessar...

Page 20: ...tton for 5 seconds The current alarm quantity appears fig 8a The factory default setting is 500kg 0500 2 Continue holding the button 3 PRESS and RELEASE the button to select the digit or decimal point...

Page 21: ...urn to the normal operating mode When the spreader is put into work the display will then continue counting down from the figure that has been entered above 9 4 Quantity Dispensed display If the Hoppe...

Page 22: ...ATHENE 100 SPREADER RATE CONTROLLER 22 Product Application Rate kg ha Gate setting Calibration Factor x xxx...

Page 23: ...ATHENE 100 SPREADER RATE CONTROLLER 23 1 7 1 03 Original Issue as UK368 1b DOC...

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