RCT Muirhead 3206 Product Manual Download Page 9

 

M0140.docx  |  Rev 2.5  |   Modified on 26/06/2019  |  © Remote Control Technologies Pty Ltd 

9  |  16 

 

External Wiring Diagram (049f) 

 

Figure 4  Drawing 049f 

– Engine warning system external wiring diagram 

 

BK

RD

PU

GN

BN

YL/BU

PK

YL

WH

-0V

EARTH

+7V - 

35V

DC

IGN

IT

ION

STAR

T

INP

UT

F

AU

LT

ALA

RM

OUT

PUT

EN

GI
NE OI

L

PR

ES
SURE

SW

ITCH

P

EN

GI
NE

COO

LANT

T

EMPER

ATUR

E

SW

ITCH

EN

GI
NE

COO

LANT

LEV

EL

PR

OBE

IDLE

CON

TROL

OUT

PUT

A M

AX 

*

(OP

TIONAL)

ETR

RUN

OUT

PUT

A M

AX 

*

(OP

TIONAL)

CO
O

LANT

LE

VE

L

O

IL

PRE
SS

URE

CO
O

LANT

TE

M

P.

ENGINE

FAULT

RL

85

86

30

87

87A

1

IGN

IT

ION 

OUTPUT

IGN

IT

ION 

INPUT

YL/BU

OPTI

ONA

L WIRIN


F

OR OUT

PUTS 

GRE

ATER 

T

HA

N 4 

A

1

2

3

4

5

6

7

8

9

10

11

12

B

A

C

D

E

F

G

H

B

A

C

D

E

F

G

H

1

2

3

4

5

6

7

8

9

10

11

12

A4

C

O

P

Y

R

IG

H

T

 -

 A

L

L

 R

IG

H

T

S

 R

E

S

E

R

V

E

D

Th
is

 

draw

in

g

 

is

 

th

e

 

pr

ope

rty

 

of

 

R

E

M

O

T

E

C

O

N

T

R

O

L

 TE
C

H

N

O

LO
G

IE

S

 P

T

Y

 LT
D

 (

R

C

T

),

and

 is

 no

to

 be
 copi

e

d

 or

 use

d

 in

 w

h

ol

e

 or

 in

pa
rt 

fo

any

 

pur

po
s

e

 

w

ith

ou

th

e

 

expr

e

s

s

au
th

ority

 of

 R

C

T

. Th
e

 draw

in

g

 is

 to

 be
 r

et

urn

e

d

to 

R

C

T,

 on
 d

e

m

a

n

d

.

L

IG
H

T

 V
EHI

CLE

E

NG

IN

E WA

RN

ING

S

Y

S

T

EM

E

X

T

E

R

N

A

L

 WIRI

NG

w

w

w

.rc
t.

n

et

.au

U

N

C

O

N

T

R

O

LL
ED
 D

OC

U

ME

N

T

R

E

V

3

D

WG 

N

o

04
9f

ST
AT
U

S

N

TS

SC

AL
E

R

e

le

a

s

ed

SH

EE
T

1

 o

f 1

BY

BT

DRN

RH

D

AT
E

0

3

/0

5

/0

4

APP

D

GS

D

AT
E

--

--

ST
OC

K

C

OD

E

A

IS

-L

V-
EWS

PAR

T

NO

3

2

0

6

3rd 

AN

G

L

E

PR

OJ
EC
T

IO

N

ALL D

IM

EN

SI
ON


IN

 MI
L

L

IME
T

E

R

S

O

P

E

R

A

TION

W
H

E

N

 A
 C
R

IT

IC
A

L

 E
N

G

IN
E

 F

A

U

L

T

 IS
 C
O

N

F

IR
M

E

D

 T

H

E

 O
P

ERATO

R I
S ALERTED BY 

THE

APPROPRIATE 

LED 

LAMP, 

AN AUDI

BLE 

ALARM WI

LL 

OPERATE

 A

N

D

 T

H

E

 E

N

G

IN

E

 F

A

U

L

T

L

E

D

 W
IL

L

 F

LASH.

T

H

E

 ID
L

E

 C
O

N

T

R

O

L

 O
U

T

P

U

T

 W
IL

L

 A
L

S

O

 D
E

-A
C

T

IV
A

T

E

.  I
F

 T

HE CRITI

CAL ENGINE 

FAULT

C

O

N

T

IN
U

E

S

 F

O

R

 T

H

E

 S
H

U

T

D

O

W
N

 P
E

R

IO
D

 T

H

E

N

 THE ETR RUN OUTPUT I

S

D

E

-A
C

T

IV
ATED.

1

2

3

M

A

L

E

 P
INS

M

A

L

E

 P
INS

C

O

N

T

ROL

U

N

IT

 P
LUG

W
IR
IN
G

 COD

E

1

-

W
HITE

-

C

O

O

L

A

N

T

 L

E

V

E

PROBE

2

-

P

INK

-

E

N

G

IN
E

 O
IL

 P
R

E

S

S

U

RE SWITCH

3

-

Y

E

L

LOW

-

E

N

G

IN
E

 C
O

O

L

A

N

T

 T

E

M

P

E

R

ATUR

E SWI

TCH

T

H

E

 M
A

N

U

F

A

C

T

U

R

E

R

 R
E

C

O

M

M

E

N

D

S

 T

H

A

T

 T

H

E

 IG
N

ITION 

SUPPLY BE 

15 
AMP

F

U

S

E

D

 A
T

 IT
S

 S
O

U

R

C

E

 A
N

D

 T

H

A

T

 A
L

L

 IN
D

U

C

T

IVE SOURCES

 BE DI

ODE

PROTECTED

. FAI
LURE TO 

DO SO 

MAY EFFECT 

PR

O

D

U

C

T

 P

E

R

F

O

R

MA

N

C

E

 A

N

D

W
A

R

R

A

NTY.

W
IR
IN
G

 COD

E

1

-

P

U

R

PLE

-

S

T

A

R

T

 IN
PUT

2

-

Y

E

L

L

O

W
/BLUE

-

E

T

R

 R
U

N

 S
O

L

E

N

O

ID
 O
U

T

P

U

T (

A MAX)

3

-

B

L

A

CK

-

-0

 V
D

C

 E
ARTH

4

-

R

ED

-

+

7

 T

O

 3

5

 V
D

C

 IGN

ITION

5

-

B

RO

WN

-
ID
L

E

 C
O

N

T

R

O

L

 O
U

T

P

U

T

 (4 
A MAX)

6

-

G

R

E

EN

-
F

A

U

L

T

 A
LARM

C

O

N

T

ROL

U

N

IT

 P
LUG

1

2

3

4

5

6

R

E

V
Z

ON

E

D

E

SC
R

IPT
IO

N

BY

D

AT
E

1

2

updated 

tit

leb
lo

c

k

GT

27/

07/

1

5

3

E2,

D

7-8

,

F5


m

ax
 & 
opt
io

n

a

l

not

es
/w

iring 

a

d

d

e

d

JB

25/

06/

1

9

W
IRE

 LE

GEND

BK

-

B

LACK

PK

-

P

INK

BU

-

B

LUE

PU

-

P

U

R

P

L

E

BN

-

B

RO

WN

RD

-

R

ED

GN

-

G

RE

EN

WH

-

W
HITE

GY

-

G

REY

YL

-

Y

EL
LOW

OR

-

O

RA

NGE

TQ

-

T

UR

QU

OISE

Summary of Contents for Muirhead 3206

Page 1: ...PRODUCT MANUAL LIGHT VEHICLE FORKLIFT ENGINE PROTECTION SYSTEM Part No 3206 9303...

Page 2: ...5 RCT provides the document to you on an as is basis RCT is not required to provide any updates to this version of the document RCT may make any change amendment or modification to the contents in th...

Page 3: ...ions 7 Engine Temperature Sensor 8 Engine Coolant Level Sensor 8 Engine Oil Pressure Switch 8 Audible Alarm 8 External Wiring Diagram 049f 9 Calibration 10 Service Information 10 Service Schedule 10 S...

Page 4: ...all pre start operations as per site and machine OEM procedures Ensure the machine is safely isolated during installation and testing to protect the machine and other equipment in the area Do not ope...

Page 5: ...temperature and engine oil pressure and alerts the operator when there is an issue This greatly reduces premature engine failure damage and costly repairs The system provides audible and visual warni...

Page 6: ...own process This circuit activates when the circuit becomes open Engine Oil Pressure Low Pink Wire This circuit detects low engine oil pressure It is configured to have a one second delay prior to act...

Page 7: ...eration When securing the loom to the OEM engine wiring ensure that the loom is away from moving vehicle parts which could lead to loom damage 3 Install the sensors switches see below for more detail...

Page 8: ...gine i e hoses or piping The application is designed to detect the coolant level of the entire vehicle the coolant level sensor must be fitted in the top of the coolant tank radiator to enable it to g...

Page 9: ...of 1 BY BT DRN RH DATE 03 05 04 APPD GS DATE STOCK CODE AIS LV EWS PART NO 3206 3rd ANGLE PROJECTION ALL DIMENSIONS IN MILLIMETERS OPERATION WHEN A CRITICAL ENGINE FAULT IS CONFIRMED THE OPERATOR IS A...

Page 10: ...hread damage burrs corrosion and ensure the nut tightens on the thread if applicable 5 Refit the sensor ensuring the thread is free from coolant leaks Note All monitoring switches should be changed wh...

Page 11: ...nition off Coolant Temperature Switch Every 250 hours or during vehicle scheduled service 1 Turn the ignition switch to the ON position 2 Check that the coolant temperature indicator is not illuminate...

Page 12: ...41 Universal engine warning system EWS loom 1 9303 Kit EPS Forklift 12 24 V Part No Description Quantity 3369 EPS control unit 1 3074 Pressure switch 8 PSI 2 terminal N O NPT light duty 1 1723 Audible...

Page 13: ...temperate range 0 to 70 C Connection types Quick connector 6 socket quick connector 3 socket Inputs Earth ignition supply key switch pressure switch engine switch coolant probe Output continuous curre...

Page 14: ...inted Circuit Board E G For example PIN Personal Identification Number ETR Energised To Run PLC Programmable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per...

Page 15: ...ded revision table and Glossary 2 0 27 07 2015 GT Updated manual format 2 1 25 09 2015 CamB Revised manual 2 2 06 10 2015 GT DH Updated Service Procedures section etc 2 3 13 02 2018 JB Updated Technic...

Page 16: ...iscover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 9 3417 0004 USA 1 801 938 9214...

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