RCT Muirhead 3206 Product Manual Download Page 4

 

4  |  16 

M0140.docx  |  Rev 2.5  |   Modified on 26/06/2019  |  © Remote Control Technologies Pty Ltd 

 

Table of Figures 
 

 
Figure 1  Muirhead

® 

Light Vehicle Engine Protection System, part number 3206 ............................................ 5

 

Figure 2  Muirhead

® 

Forklift Engine Protection System, part number 9303 ...................................................... 5

 

Figure 3  Radiator installation example ............................................................................................................. 8

 

Figure 4  Drawing 049f 

– Engine warning system external wiring diagram ...................................................... 9

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

General Safety Warnings 

Personal Safety 

■ 

Everyone is responsible for safety. 

■ 

The installer/service personnel should be trained and authorized to complete the required work. 

■ 

Ensure that the machine is safely isolated during installation and testing to protect all personnel. 

■ 

Complete all required risk assessments and job safety analysis (JSA) before commencing work. 

■ 

Observe all site-specific and machine OEM procedures regarding the following: 

–  working at heights 

 

–  working in heat 
–  working in confined spaces 
–  all other site-specific occupational health and safety (OH&S) procedures 

Machine 

■ 

Carry out all pre-start operations as per site and machine OEM procedures. 

■ 

Ensure  the  machine  is  safely  isolated  during  installation  and  testing  to  protect  the  machine  and  other 
equipment in the area. 

■ 

Do not operate any machine with a known fault and report all findings to the supervisor in writing. 

■ 

Test and operate machine as per machine OEM and site procedures. 

■ 

Read and understand machine and site-specific operational and testing instructions. 

Product 

Before  applying  power  to  the  equipment,  the  user/repairer/installer  must  read  all  product  instructions.  If  in 
doubt, seek assistance. 

■ 

Ensure electrical connections are made as per RCT’s recommendations. Test circuits prior to connecting 
power to any component. 

■ 

The equipment contains no user-serviceable parts inside. Return the unit to RCT for repairs. 

■ 

Retain product and installation instructions for future use. 

■ 

Ensure that RCT’s recommended service procedures are included in the machine’s service routine. 

■ 

Observe all machine, site and RCT product warnings. 

■ 

Follow all machine, site and RCT product operating procedures at all time. 

The application of safety should not be limited to the above recommendations.

  

 

Summary of Contents for Muirhead 3206

Page 1: ...PRODUCT MANUAL LIGHT VEHICLE FORKLIFT ENGINE PROTECTION SYSTEM Part No 3206 9303...

Page 2: ...5 RCT provides the document to you on an as is basis RCT is not required to provide any updates to this version of the document RCT may make any change amendment or modification to the contents in th...

Page 3: ...ions 7 Engine Temperature Sensor 8 Engine Coolant Level Sensor 8 Engine Oil Pressure Switch 8 Audible Alarm 8 External Wiring Diagram 049f 9 Calibration 10 Service Information 10 Service Schedule 10 S...

Page 4: ...all pre start operations as per site and machine OEM procedures Ensure the machine is safely isolated during installation and testing to protect the machine and other equipment in the area Do not ope...

Page 5: ...temperature and engine oil pressure and alerts the operator when there is an issue This greatly reduces premature engine failure damage and costly repairs The system provides audible and visual warni...

Page 6: ...own process This circuit activates when the circuit becomes open Engine Oil Pressure Low Pink Wire This circuit detects low engine oil pressure It is configured to have a one second delay prior to act...

Page 7: ...eration When securing the loom to the OEM engine wiring ensure that the loom is away from moving vehicle parts which could lead to loom damage 3 Install the sensors switches see below for more detail...

Page 8: ...gine i e hoses or piping The application is designed to detect the coolant level of the entire vehicle the coolant level sensor must be fitted in the top of the coolant tank radiator to enable it to g...

Page 9: ...of 1 BY BT DRN RH DATE 03 05 04 APPD GS DATE STOCK CODE AIS LV EWS PART NO 3206 3rd ANGLE PROJECTION ALL DIMENSIONS IN MILLIMETERS OPERATION WHEN A CRITICAL ENGINE FAULT IS CONFIRMED THE OPERATOR IS A...

Page 10: ...hread damage burrs corrosion and ensure the nut tightens on the thread if applicable 5 Refit the sensor ensuring the thread is free from coolant leaks Note All monitoring switches should be changed wh...

Page 11: ...nition off Coolant Temperature Switch Every 250 hours or during vehicle scheduled service 1 Turn the ignition switch to the ON position 2 Check that the coolant temperature indicator is not illuminate...

Page 12: ...41 Universal engine warning system EWS loom 1 9303 Kit EPS Forklift 12 24 V Part No Description Quantity 3369 EPS control unit 1 3074 Pressure switch 8 PSI 2 terminal N O NPT light duty 1 1723 Audible...

Page 13: ...temperate range 0 to 70 C Connection types Quick connector 6 socket quick connector 3 socket Inputs Earth ignition supply key switch pressure switch engine switch coolant probe Output continuous curre...

Page 14: ...inted Circuit Board E G For example PIN Personal Identification Number ETR Energised To Run PLC Programmable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per...

Page 15: ...ded revision table and Glossary 2 0 27 07 2015 GT Updated manual format 2 1 25 09 2015 CamB Revised manual 2 2 06 10 2015 GT DH Updated Service Procedures section etc 2 3 13 02 2018 JB Updated Technic...

Page 16: ...iscover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 9 3417 0004 USA 1 801 938 9214...

Reviews: