RCT Muirhead 3206 Product Manual Download Page 8

 

8  |  16 

M0140.docx  |  Rev 2.5  |   Modified on 26/06/2019  |  © Remote Control Technologies Pty Ltd 

 

Engine Temperature Sensor 

Ensuring the engine temperature sensor is installed on the engine side 
of the vehicle in front of the thermostat. If the engine temperature sensor 
is  not  installed  on  the  engine  side,  the  engine  temperature  will  not  be 
sensed correctly. It is imperative that the switch sensing area (bulb) be 
immersed in coolant. Install the switch using thread sealant. 

Note 

Care should be taken when selecting a mounting port to allow sufficient 
depth for the bulb.

 

Engine Coolant Level Sensor 

It  is  recommended  that  the  coolant  level  sensor  be  installed  in  the 
radiator  tank  (see  figure  below).  Ensure  there  is  sufficient  clearance 
within the radiator to accommodate the length of the coolant probe to be 
fitted.  Drill  the  required  hole  size  in  the  tank  and  tap  to  the  required 
thread size as specified below. Always clean debris away and remove 
any  foreign  objects  before  installing  the  sensor.  Fit  the  sensor  and 
pressure test, this can be achieved by running the engine until normal 
operating temperature has been reached.   

Do not install the coolant level sensor in the coolant  flow points of the 
engine,  i.e.  hoses  or  piping.  The  application  is  designed  to  detect  the 
coolant level of the entire vehicle; the coolant level sensor must be fitted 
in  the  top  of  the  coolant  tank  (radiator)  to  enable  it  to  get  a  correct 
reading of the coolant level. 

 

 

Figure 3  Radiator installation example   

Engine Oil Pressure Switch 

The engine oil pressure switch should be located in a suitable oil gallery 
access port. Use the OEM oil pressure switch as a guide for location. Fit 
the  oil  pressure  switch  using  thread  sealant,  being  careful  not  to  over 
tighten. 

Note 

T-pieces  are  available  in  most  thread  types  to  enable  both  the  OEM  and 
Muirhead

®

 Oil Pressure Switches to be installed into the original port. 

Audible Alarm 

There are three ways of mounting the audible warning alarm; 
1.  Through instrument panel (via a 29 mm hole) 
2.  Via an optional mounting bracket (part number 9655) 
3.  Under the instrument panel (cable tied to loom) 

 

 

Part No.

 

1764 

212 °F / 100 °C 

Normally Closed 
Thread: 3/8 NPT 

Part No.

 

1766 

230 °F / 110 °C 

Normally Closed 
Thread: 3/8 NPT 

 

Part No.

 

2006 

Thread: 1/8 NPT Nylon 

Tapping drill: 21/64” 

Probe length: 30 mm from top of 

thread to tip of probe

 

 

Part No.

 

2887 

Thread: 1/4 NPT Nylon 

Tapping drill: 7/16” 

Probe length: 72 mm from top of 

thread to tip of probe 

Note:

 Brass weld collar included 

 

Part No. 3074 

8 PSI 

Normally Open 

Thread: 1/8 NPT 

Probe position 

Optimum probe level is ⅓ up 

from the bottom of the top 

hose hole 

Summary of Contents for Muirhead 3206

Page 1: ...PRODUCT MANUAL LIGHT VEHICLE FORKLIFT ENGINE PROTECTION SYSTEM Part No 3206 9303...

Page 2: ...5 RCT provides the document to you on an as is basis RCT is not required to provide any updates to this version of the document RCT may make any change amendment or modification to the contents in th...

Page 3: ...ions 7 Engine Temperature Sensor 8 Engine Coolant Level Sensor 8 Engine Oil Pressure Switch 8 Audible Alarm 8 External Wiring Diagram 049f 9 Calibration 10 Service Information 10 Service Schedule 10 S...

Page 4: ...all pre start operations as per site and machine OEM procedures Ensure the machine is safely isolated during installation and testing to protect the machine and other equipment in the area Do not ope...

Page 5: ...temperature and engine oil pressure and alerts the operator when there is an issue This greatly reduces premature engine failure damage and costly repairs The system provides audible and visual warni...

Page 6: ...own process This circuit activates when the circuit becomes open Engine Oil Pressure Low Pink Wire This circuit detects low engine oil pressure It is configured to have a one second delay prior to act...

Page 7: ...eration When securing the loom to the OEM engine wiring ensure that the loom is away from moving vehicle parts which could lead to loom damage 3 Install the sensors switches see below for more detail...

Page 8: ...gine i e hoses or piping The application is designed to detect the coolant level of the entire vehicle the coolant level sensor must be fitted in the top of the coolant tank radiator to enable it to g...

Page 9: ...of 1 BY BT DRN RH DATE 03 05 04 APPD GS DATE STOCK CODE AIS LV EWS PART NO 3206 3rd ANGLE PROJECTION ALL DIMENSIONS IN MILLIMETERS OPERATION WHEN A CRITICAL ENGINE FAULT IS CONFIRMED THE OPERATOR IS A...

Page 10: ...hread damage burrs corrosion and ensure the nut tightens on the thread if applicable 5 Refit the sensor ensuring the thread is free from coolant leaks Note All monitoring switches should be changed wh...

Page 11: ...nition off Coolant Temperature Switch Every 250 hours or during vehicle scheduled service 1 Turn the ignition switch to the ON position 2 Check that the coolant temperature indicator is not illuminate...

Page 12: ...41 Universal engine warning system EWS loom 1 9303 Kit EPS Forklift 12 24 V Part No Description Quantity 3369 EPS control unit 1 3074 Pressure switch 8 PSI 2 terminal N O NPT light duty 1 1723 Audible...

Page 13: ...temperate range 0 to 70 C Connection types Quick connector 6 socket quick connector 3 socket Inputs Earth ignition supply key switch pressure switch engine switch coolant probe Output continuous curre...

Page 14: ...inted Circuit Board E G For example PIN Personal Identification Number ETR Energised To Run PLC Programmable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per...

Page 15: ...ded revision table and Glossary 2 0 27 07 2015 GT Updated manual format 2 1 25 09 2015 CamB Revised manual 2 2 06 10 2015 GT DH Updated Service Procedures section etc 2 3 13 02 2018 JB Updated Technic...

Page 16: ...iscover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 9 3417 0004 USA 1 801 938 9214...

Reviews: