PRODUCT MANUAL
LIGHT VEHICLE/FORKLIFT ENGINE PROTECTION SYSTEM
Part No. 3206/9303
Page 1: ...PRODUCT MANUAL LIGHT VEHICLE FORKLIFT ENGINE PROTECTION SYSTEM Part No 3206 9303...
Page 2: ...5 RCT provides the document to you on an as is basis RCT is not required to provide any updates to this version of the document RCT may make any change amendment or modification to the contents in th...
Page 3: ...ions 7 Engine Temperature Sensor 8 Engine Coolant Level Sensor 8 Engine Oil Pressure Switch 8 Audible Alarm 8 External Wiring Diagram 049f 9 Calibration 10 Service Information 10 Service Schedule 10 S...
Page 4: ...all pre start operations as per site and machine OEM procedures Ensure the machine is safely isolated during installation and testing to protect the machine and other equipment in the area Do not ope...
Page 5: ...temperature and engine oil pressure and alerts the operator when there is an issue This greatly reduces premature engine failure damage and costly repairs The system provides audible and visual warni...
Page 6: ...own process This circuit activates when the circuit becomes open Engine Oil Pressure Low Pink Wire This circuit detects low engine oil pressure It is configured to have a one second delay prior to act...
Page 7: ...eration When securing the loom to the OEM engine wiring ensure that the loom is away from moving vehicle parts which could lead to loom damage 3 Install the sensors switches see below for more detail...
Page 8: ...gine i e hoses or piping The application is designed to detect the coolant level of the entire vehicle the coolant level sensor must be fitted in the top of the coolant tank radiator to enable it to g...
Page 9: ...of 1 BY BT DRN RH DATE 03 05 04 APPD GS DATE STOCK CODE AIS LV EWS PART NO 3206 3rd ANGLE PROJECTION ALL DIMENSIONS IN MILLIMETERS OPERATION WHEN A CRITICAL ENGINE FAULT IS CONFIRMED THE OPERATOR IS A...
Page 10: ...hread damage burrs corrosion and ensure the nut tightens on the thread if applicable 5 Refit the sensor ensuring the thread is free from coolant leaks Note All monitoring switches should be changed wh...
Page 11: ...nition off Coolant Temperature Switch Every 250 hours or during vehicle scheduled service 1 Turn the ignition switch to the ON position 2 Check that the coolant temperature indicator is not illuminate...
Page 12: ...41 Universal engine warning system EWS loom 1 9303 Kit EPS Forklift 12 24 V Part No Description Quantity 3369 EPS control unit 1 3074 Pressure switch 8 PSI 2 terminal N O NPT light duty 1 1723 Audible...
Page 13: ...temperate range 0 to 70 C Connection types Quick connector 6 socket quick connector 3 socket Inputs Earth ignition supply key switch pressure switch engine switch coolant probe Output continuous curre...
Page 14: ...inted Circuit Board E G For example PIN Personal Identification Number ETR Energised To Run PLC Programmable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per...
Page 15: ...ded revision table and Glossary 2 0 27 07 2015 GT Updated manual format 2 1 25 09 2015 CamB Revised manual 2 2 06 10 2015 GT DH Updated Service Procedures section etc 2 3 13 02 2018 JB Updated Technic...
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