RCS Sure 49 Field Installation Instructions Download Page 6

1020 Rankin Rd., Houston, TX 77073
P.O. Box 60706, Houston, TX 77205

Te l :

(281) 443-7000

F a x :

(281) 443-6308

F a x :

(281) 443-4802

Copyright© 2001 by Texsteam Operations. 
All rights reserved. Printed in U.S.A.
Reproduction in whole or in part is prohibited by law.
Bulletin No. 6005
1M 7/01 SPI

S U R E P O W R

T M

S E R I E S

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S U R E   4 9

Problem 2:

Actuator is receiving electric power but the motor only hums.

Instructions:

2a. Perform steps 1a through 1c listed above.
2b. Check to insure brake is completely disengaged when power is applied.

Problem 3:

Actuator runs but operation is erratic.

Instructions:

3a. Perform steps 1a through 1c listed above.
3b. Check ambient temperature. Standard Surepowr actuators have a maximum ambient operating temperature rating of 65˚C.
3c. Check duty cycle (frequency of operation). See above for details.
3d. Ensure that actuator is not continuously stalled.

Problem 4:

Motor runs continuously in spring return direction after actuator output shaft has stopped.

Instructions:

4a. Adjust spring return side travel cam/switch so that the cam trips the switch before shaft stops motion.

Problem 5:

Motor runs continuously but output shaft does not turn.

Instructions:

5a. Check for power to the bridge rectifier and clutch solenoid.

Note: Standard Surepowr actuators are manufactured with thermal overload protectors in series with the motor
common. Should any of the above problems cause the protector to open, it will automatically reset when the motor
temperature is lowered to a safe level.

L o c a t i n g   a n d   O r d e r i n g   P a r t s

For ease and accuracy in identifying and ordering spare or replacement parts, submit the following information from unit nameplate.

1. Serial Number
2. Model Number
3. Voltage

Summary of Contents for Sure 49

Page 1: ...tact with Switch 3 s arm roller and the switch just breaks A light click can be heard d Rotate Cam 3 slightly further in the clockwise direction This ensures that Switch 3 will break just prior to the actuator reaching the full fail position Tighten the setscrews on Cam 3 Energize the actuator This will move the actuator to the opposite end of travel e Upon reaching the opposite end of travel Cam ...

Page 2: ...roller of Switch 1 As soon as the cam clears the roller the actuator will bump electrically towards the end of travel Continue until the actuator reaches the full end of travel If the actuator has over traveled rotate Cam 1 slightly counter clockwise then move the actuator towards the fail position electrically Stop and electrically reverse the direction of travel Move the actuator until Cam 1 ope...

Page 3: ...ll motor drive and spring hold actuator in CCW most position C Loss of power will spring drive and spring hold actuator in CCW most position SP 3 Position Snap Action Switch Stop CCW CW FIELD WIRING ACTUATOR WIRING Capacitor Thermal Overload Automatic Reset M1 M2 M3 Heater 11 12 9 7 8 Switch 3 NC NO 3 2 5 4 NC NC NO NO NC 10 Switch 4 NO Switch 2 Switch 1 L1 A C Line Neutral L2 Opt 1 t Bridge Recti...

Page 4: ...lockwise direction Unit designation is spring clockwise Optional unit The output shaft is motorized in a clockwise direction and returned counter clockwise to the original position Unit designation is spring counter clockwise Allow 5 Clearance For Cover Removal 5 11 3 4 14 N P T 18 18 Ref Control Cover Spring Housing Shock Absorber 334 7 125 3 56 875 Dia 1 998 Pilot Dia 10 09 Ref Spring CCW 2 250 ...

Page 5: ...t condensation inside or outside the actuator If there is insufficient external temperature and humidity control internal heaters must be installed and energized to protect the unit against condensation from extreme temperature variations The actuators shall be stored off the floor on suitable pallets and must be covered with an unsealed dust protector allowing side and bottom ventilation Troubles...

Page 6: ... C 3c Check duty cycle frequency of operation See above for details 3d Ensure that actuator is not continuously stalled Problem 4 Motor runs continuously in spring return direction after actuator output shaft has stopped Instructions 4a Adjust spring return side travel cam switch so that the cam trips the switch before shaft stops motion Problem 5 Motor runs continuously but output shaft does not ...

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