RCS Sure 49 Field Installation Instructions Download Page 5

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SURE 49

5

O p e r a t i o n

Power On:

The electric motor drives the gear train, which in turn winds the spring and turns the device. An internal limit

switch de-energizes the motor and the brake, which holds the return spring and device in position.

Power Off:

When the current is interrupted by either a control signal or a power failure, the return spring drives the device to its

original position.

N o t e :

It is recommended that the actuator be driven electrically in both directions for normal operation to prolong cycle life.

M a i n t e n a n c e

Gear train is permanently lubricated at the factory for the average life of the actuator. Brake gap is set at the factory. No further
attention is required.

T h e r m a l   O v e r l o a d

The internal thermal overload switch de-energizes the motor and prevents overheating of the motor windings due to
excessive operation, stalling or high ambient temperatures.

D u t y   C y c l e

The maximum duty-cycle to be expected without interruption by thermal cut-off at an ambient temperature of 65C˚ is 25%
(3 “OFF” times for every 1 “ON” time) for the 5 and 10 second design, and 50% (1 “OFF” time for every 1 “ON” time) for
the 30 second design.

S t o r a g e

The Surepowr actuator must be stored in a clean, dry, temperature controlled building which is protected from the weather.
Precautions shall be taken to prevent condensation inside or outside the actuator. If there is insufficient external
temperature and humidity control, internal heaters must be installed and energized to protect the unit against condensation
from extreme temperature variations. The actuators shall be stored off the floor on suitable pallets and must be covered
with an unsealed dust protector allowing side and bottom ventilation.

Tr o u b l e s h o o t i n g   ( N e w   U n i t )

N o t e :

Most actuator problems occur due to incorrect cam/travel limit switch setting, or the use of an external travel stop on the

device that the actuator is operating.

Problem 1:

Actuator is receiving electric power but the motor does not respond.

Instructions:

1a.

Check actuator nameplate to insure correct model, voltage type and spring return direction.

1b. Check all wiring against installation wiring diagram.
1c.

Actuator with clockwise fail position: 

Using a volt meter, check that power is available between

terminals 1 and 2. Then check the voltage between terminal 1 (common) and the two legs of the 
motor and capacitor. The meter should indicate a value = to or greater than the supply voltage 
indicated on the actuator nametag.

Actuator with counter-clockwise fail position:

Using a volt meter, check that power is available

between terminals 1 and 3. Then check the voltage between terminal 1 (common) and the two legs of
the motor and capacitor. The meter should indicate a value = to or greater than the supply voltage 
indicated on the actuator nametag.

If power is not present at the motor or capacitor leads:

• 

Cam adjustments are required

• 

Switch malfunction

• 

Improper wiring

SURE 49

Summary of Contents for Sure 49

Page 1: ...tact with Switch 3 s arm roller and the switch just breaks A light click can be heard d Rotate Cam 3 slightly further in the clockwise direction This ensures that Switch 3 will break just prior to the actuator reaching the full fail position Tighten the setscrews on Cam 3 Energize the actuator This will move the actuator to the opposite end of travel e Upon reaching the opposite end of travel Cam ...

Page 2: ...roller of Switch 1 As soon as the cam clears the roller the actuator will bump electrically towards the end of travel Continue until the actuator reaches the full end of travel If the actuator has over traveled rotate Cam 1 slightly counter clockwise then move the actuator towards the fail position electrically Stop and electrically reverse the direction of travel Move the actuator until Cam 1 ope...

Page 3: ...ll motor drive and spring hold actuator in CCW most position C Loss of power will spring drive and spring hold actuator in CCW most position SP 3 Position Snap Action Switch Stop CCW CW FIELD WIRING ACTUATOR WIRING Capacitor Thermal Overload Automatic Reset M1 M2 M3 Heater 11 12 9 7 8 Switch 3 NC NO 3 2 5 4 NC NC NO NO NC 10 Switch 4 NO Switch 2 Switch 1 L1 A C Line Neutral L2 Opt 1 t Bridge Recti...

Page 4: ...lockwise direction Unit designation is spring clockwise Optional unit The output shaft is motorized in a clockwise direction and returned counter clockwise to the original position Unit designation is spring counter clockwise Allow 5 Clearance For Cover Removal 5 11 3 4 14 N P T 18 18 Ref Control Cover Spring Housing Shock Absorber 334 7 125 3 56 875 Dia 1 998 Pilot Dia 10 09 Ref Spring CCW 2 250 ...

Page 5: ...t condensation inside or outside the actuator If there is insufficient external temperature and humidity control internal heaters must be installed and energized to protect the unit against condensation from extreme temperature variations The actuators shall be stored off the floor on suitable pallets and must be covered with an unsealed dust protector allowing side and bottom ventilation Troubles...

Page 6: ... C 3c Check duty cycle frequency of operation See above for details 3d Ensure that actuator is not continuously stalled Problem 4 Motor runs continuously in spring return direction after actuator output shaft has stopped Instructions 4a Adjust spring return side travel cam switch so that the cam trips the switch before shaft stops motion Problem 5 Motor runs continuously but output shaft does not ...

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