38
FUTERA III / FUSION
STARTUP SHEET
DATE:
JOB NAME:
TECHNICIAN:
LOCATION:
COMPANY:
MODEL
PHONE NUMBER:
SERIAL #:
PRE-STARTUP CHECK LIST
NO VISUAL DAMAGE TO UNIT
PIPING PROPERLY CONNECTED
BOILER CIRCULATOR WIRED
VENT/STACK CONNECTED
INLET AIR FILTER INSTALLED AND CLEAN
PROPER SERVICE CLEARANCE PROVIDED
PUMP RUNNING, HEAT EXCHANGER FULL
GAS LINES PURGED, NO LEAKS, NO MISSING
TEST PLUGS
BOILER STARTUP SEQUENCE
Note:
Locate the AA terminals in the bottom-right of
the electrical panel on the control relay board and the min-hold
switch located on the display board. Also locate the gas pressure tapping upstream of the main gas valve.
1. Cycle boiler and hold at trial for pilot ignition.
2. Set pressure to 2 - 2.5" W.C. (Flame signal should read 5.0 V DC)
3. Cycle boiler to main flame trial for ignition.
4. Place boiler to min hold (33%).
5. Record combustion and elbow pressure. (Reference factory start-up sticker)
6. Release boiler from min hold to run. (Jumper AA terminals for 100% input)
7. Record combustion and elbow pressure. (Reference factory start-up sticker)
8. Check all combustion results using a calibrated flue gas analyzer.
COMBUSTION ANALYSIS
33% FIRE
100% FIRE
GAS PRESSURE (IN. W.C.)
CO
2
O
2
CO (PPM)
NET STACK TEMP.
9. Remove jumper at terminals AA and release boiler to RUN mode.
