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1

 

Using a 19 mm wrench, remove 

center axle nut. Remove wheel.

1

 

Using a 6 mm Allen wrench, 

remove center bolt and washers.

Using a 5 mm Allen wrench 

and 10 mm wrench, remove the nut 

and bolt from the rear axle on the 

inside of the rear wheel as shown. 

Remove wheel.

 Replacing the Wheels 

Tools Required

: 10 mm Wrench, 19 mm Wrench, 5 mm Allen Wrench, 6 mm Allen Wrench

Front Wheel

Rear Wheel

9

Need Help? 

Visit our web site for replacement parts, product support, a list of authorized service centers in the US and customer service contact information 

at 

www.razor.com

. Please have the product I.D. code (located on the white label of your product) available for better assistance. Additional Customer Service 

contact information is listed at the back of this manual.

REPAIR AND MAINTENANCE 

WARNING: 

To avoid a pinch or injury, keep 

fingers away from moving sprockets 

and chain.

WARNING: 

If a battery leak develops, avoid 

contact with the leaking acid and 

place the damaged battery in a 

plastic bag. Refer to the disposal in-

structions at left. If acid comes into 

contact with skin or eyes, flush with 

cool water for at least 15 minutes 

and contact a physician.

 Chain and Sprocket 

The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket rotational 

position. This is normal and common to all chain-driven products due to run-out tolerances of the freewheel and 

sprocket. Proper chain alignment must be maintained. If the chain is noisy or rough running, check the lubrication, 

tension and alignment of the sprockets, in that order. The chain tensioner must be aligned and free from binding and 

the tensioner spring(s) must be operating correctly. 

 Battery Care and Disposal 

Do not store in freezing or below freezing temperatures. To properly maintain your battery and ensure maximum battery 

life, carefully read the “Charging the Battery” section on page 5 of this owner’s manual.

Pb

Pb

 

CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.

  

 

Disposal: 

Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an 

environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not 

dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-

acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state 

approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is 

prohibited by law to throw away lead-acid batteries in the municipal waste stream.

 Charger 

 

The charger supplied with the Dirt Quad 500 should be regularly examined for damage to the cord, plug, enclosure and 

other parts, and in the event of such damage, the product must not be charged until it has been repaired or replaced.
Use ONLY with the recommended charger.

 Wheels

Wheels and drive system are subject to normal wear and tear. It is the responsibility of the user to periodically inspect 

wheels for excess wear and adjust and replace drive train components as required.

 Replacement Parts

 

The most frequently requested replacement parts are available for purchase at some Razor retail partners. For the 

complete selection of replacement parts visit shop.razor.com. 

 Repair Centers

 

For a list of authorized Razor repair centers:  

• Check online at www.razor.com. 

• Additional Customer Service contact information is listed on the back of this manual.

Summary of Contents for DIRT QUAD 500

Page 1: ...l illustrations are for demonstration purposes only Illustrations may not reflect exact appearance of actual product Specifications subject to change without notice Please have your product along with the 19 character product I D code with you before contacting Razor for warranty assistance and or replacement parts Product I D Code _____________ ____________ ____________ ...

Page 2: ......

Page 3: ...h each time such a possibility is mentioned DO NOT EXCEED THE WEIGHT LIMIT OF 220 lb Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the Dirt Quad 500 CHECK AND MAINTAIN PRODUCT CONDITIONS Before use check to confirm that any and all chain guards or other covers and guards are in place and in serviceable condition Check that the brake is function...

Page 4: ... Never ride barefooted or in sandals USING THE CHARGER The charger supplied with the electric four wheeler should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the four wheeler must not be charged until the charger has been repaired or replaced Use only with the recommended charger Use caution when charging The charger is not a toy Char...

Page 5: ...mbly not including initial charge time Allow up to 12 hours for initial charge see page 5 for charging information WARNING DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR DIRT QUAD 500 The Dirt Quad 500 has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame and all other parts Certain aft...

Page 6: ...ructions for adjusting the brakes outlined on page 7 WARNING Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose control and crash Attaching the Handlebars Tool Required 6 mm Allen Wrench ASSEMBLY AND SET UP 2 Place handlebars in handlebar clamp in upright vertical position Inflating the Tires Tires are inflated when shipped but they invariably lose som...

Page 7: ... on pages 1 and 2 of this manual Safety Gear Always wear proper protective gear such as an approved safety helmet Elbow pads kneepads pants and long sleeves are recommended Always wear closed toe shoes lace up with rubber soles and keep shoelaces tied and out of the way of the wheels motor and drive system NEVER RIDE BAREFOOTED OR IN SANDALS Laws and Regulations Always check and obey any local law...

Page 8: ...ile seated on seat turn on power switch place both hands on handlebars and apply the throttle with right hand Turn power switch OFF before conducting any maintenance procedures Read the instructions Remove charger plug Turn the power switch OFF Secure the unit under repair Exercise caution around exposed parts Contact Razor customer service if unsure about any repair or maintenance Replacing Batte...

Page 9: ...n 37 and 44 mm If the disc brake has too much play loosen the rear anchor bolt with a 5 mm Allen wrench and pull the brake cable tighter direction indicated with arrow 3 If the brake pads are rubbing against the disc brake use your fingers to twist the caliper adjuster in either direction until disc is centered evenly between the pads Backside view of disc brake Disc Brake Brake Pads Caliper Adjus...

Page 10: ...d 5 mm Allen Wrench 6 mm Allen Wrench 19 mm Wrench 10 mm Wrench and Phillips Screwdriver 2 Using a 5 mm Allen wrench and 10 mm wrench remove the nut and bolt from the rear axle on the inside of the rear wheel as shown Remove wheel 3 Remove the three 3 Phillips screws from the upper half of the chain guard and remove 1 Using a 6 mm Allen wrench remove center bolt and washers 5 Spread the chain tens...

Page 11: ...e operating correctly Battery Care and Disposal Do not store in freezing or below freezing temperatures To properly maintain your battery and ensure maximum battery life carefully read the Charging the Battery section on page 5 of this owner s manual Pb Pb CONTAINS SEALED LEAD ACID BATTERIES BATTERIES MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycl...

Page 12: ...verload such as too heavy a rider or too steep a hill could cause the motor to overheat Refer to replacing the fuse instructions on page 7 of this manual Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local Razor authorized service center for diagnosis and repair Short run time less than 15 minutes per charge Undercharged battery Brakes a...

Page 13: ...thout notice 1 Handlebar Grips Right Left 2 Throttle 3 Handlebar 4 Brake Lever Assembly 5 Handlebar Clamps x2 6 Front Wheel Complete x2 7 Adjustable Tie Rod 8 Spindle Arms Right Left 9 Battery 3 12V 7Ah w Fuse 10 Battery Tray 10 1 Battery Strap 11 Battery Cover 12 Motor 500W 13 Chain Tensioner 14 Rear Wheel Complete x2 15 Chain Guard Upper Lower 16 Sprocket 17 Chain 18 Disc Brake 19 Caliper Brake ...

Page 14: ...NSURANCE YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS ELECTRIC RIDE ON PRODUCT TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT ...

Page 15: ......

Page 16: ...the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help WARNING Changes or modifications to this unit not expressly approved by Razor USA could void the user s authority to operate the equipment AMERICAS Razor USA LLC P O Box 3610 Cerritos CA 90703 USA 1 866...

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