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Introduction

This  manual  contains  important  information  on  the

use,  maintenance  and  troubleshooting  of  your  new

heat  pump  pool  heater.  This  unit  must  be  properly

installed,  maintained  and  operated  for  optimal  per-

formance. 

This heat pump pool heater is an extremely efficient,

economical  machine  designed  specifically  for  swim-

ming pool heating. It is similar in design and operation

to a typical residential air conditioning system. The unit

employs a hermetic motor/compressor operating in a

refrigeration cycle to extract heat from ambient air and

deliver it to the circulating pool water.

As with all heat pump pool heaters, compared to other

types  of  heaters  such  as  gas  or  oil-fired,  this  heat

pump  pool  heater  has  lower  heating  capacity  on  a

BTUH/hr basis. As a result, it will be required to oper-

ate longer to accomplish the desired results. It may, at

certain times, operate as much as 24 hours per day.

However, this should not be of concern to the owner,

because the unit is designed to operate continuously.

Even  though  it  may  operate  continuously  for  many

hours, it will still heat the pool with greater economy

than other types of fossil fuel heaters.

Place  a  cover  or  blanket  over  the  pool  at  night  and

other non-use periods. This will keep evaporation, the

cause of main heat loss, to a minimum, and will great-

ly reduce pool heating costs. During warmer weather,

the cover may be required only at night.

Installation Considerations

Situate  the  heat  pump  pool  heater  carefully  to  mini-

mize  installation  costs  while  providing  maximum

efficiency of operation, and to allow adequate service

access, as follows:

•  For  unrestricted  air  intake  and  service  access,

position each side of the unit at least 1 ft (30 cm)

from walls, pipes and other obstructions.

•  Recirculation  of  cold  discharge  air  back  into  the

evaporator coil will greatly reduce the unit’s heat-

ing capacity and efficiency.

•  This unit features an ‘up-flow’ discharge for quiet

operation. Air is pulled up through the evaporator

coil and discharged through the top grill. Allow at

least 5 ft (1.5 m) clearance above the unit for unre-

stricted  air  discharge. 

DO NOT

install  the  unit

under a porch or deck. Refer to Fig. 1.

•  To minimize water piping, locate the unit as close

as possible to the existing pool pump and filter.

If  the  location  of  the  heat  pump  pool  heater  is

below the water line of the pool, the water pres-

sure  switch  might  need  to  be  adjusted  or  an

external water flow switch might be needed.

WARNING:

This pool/spa heat pump pool heater is

an  electromechanical  machine  that  incorporates  a

pressurized  refrigerant  gas  in  a  sealed  system.

ONLY  trained  and  qualified  service  personnel  are

authorized  to  install  or  service  this  equipment.

Without  proper  training  and  knowledge  of  such

equipment, any attempt to install or service the unit

could result in serious injury or even death.

WARNING:

Do not install the unit within 3 ft of

fossil fuel burning heaters. Air intake along the

sides of this heat pump pool heater could disturb

the  combustion  process  of  the  unit,  and  could

cause damage or personal injury.

• Mount the unit on a level, sturdy base, preferably a

concrete slab or blocks. The size of the base should

be at least 3 ft by 3 ft.

• You must install the 4 black rubber sound iso-

lation pads (each 2 inches square) that ship with

the unit. The pads are shipped in a bag with the

unions, gaskets and the I&O manual. Install pads

under the 4 corners of the unit to reduce vibra-

tion and sound transmission to the base.

CAUTION:

The unit’s supporting base must be high

enough to keep it completely free of standing water

at all times.

WARNING:

This unit is designed for outdoor instal-

lation; 

DO NOT

install it in an enclosed area such as

a shed or garage. 

6

Summary of Contents for 5350 Series

Page 1: ...350HC 8350 8350HC Heat Pump Pool Spa Heater US C LISTED R NOTE The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service o...

Page 2: ...lects the following Changes to Installation Considerations on pages 6 7 High Wind Installation diagram on page 8 Table C on page 16 Wiring diagrams on pages 21 24 Additions Wiring diagram on page 25 Deletions None ...

Page 3: ...M 4500 MAXIMUM 4500 MAXIMUM 4500 MAXIMUM Free Chlorine PPM 2 to 3 2 to 3 2 to 3 Total Dissolved Solids PPM 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Free Chlorine MUST NOT EXCEED 5 PPM In salt water chlorinated pools the total TDS can be as high as 6000ppm Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced Automatic chemical dosing d...

Page 4: ...nly 12 System Start Up 13 Seasonal Start Up or Annual Check 13 Summer Shutdown 13 Freeze Protection 13 System Drain Down 13 Continuous Pump Operation 13 Maintenance 14 Air Coil Cleaning 14 Cabinet Care optional 14 Unplug Condensation Drain Holes 14 Troubleshooting 14 Service Call Verification 15 Power Supply 15 Water Flow 15 Time Clock Adjustment 15 Plumbing Diagrams 17 Wiring Diagram 208V 230V Si...

Page 5: ...nd the heat pump pool heater CAUTION Elevated water temperature can be hazardous The U S Consumer Product Safety Commission has these guidelines 1 Spa water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is considered safe for a healthy adult Special cau tion is suggested for young children 2 Drinking of alcoholic beverages before or during spa or hot tub use can cause dro...

Page 6: ...culation of cold discharge air back into the evaporator coil will greatly reduce the unit s heat ing capacity and efficiency This unit features an up flow discharge for quiet operation Air is pulled up through the evaporator coil and discharged through the top grill Allow at least 5 ft 1 5 m clearance above the unit for unre stricted air discharge DO NOT install the unit under a porch or deck Refe...

Page 7: ...elow the control panel for precise power requirements for your unit and for ampacity and over current protection requirements All wiring must be in accordance with the National Electrical Code NFPA No 70 latest edition and all applicable state and local codes Wiring diagrams are located on pages 21 through 26 Locate the equipment disconnect means within 3 feet of the heater s electrical enclosure ...

Page 8: ...CONCRETE PAD SEE PAD SPECS UNIT HIGH WIND LOAD RESTRAINT DETAIL 1 SEE HIGH WIND LOAD RESTRAINT DETAIL 1 2 1 2 MIN SPACING TYP 4 VIBRATION ISOLATION PADS TYP EA CORNER COVERED UNIT HEIGHT BETWEEN 37 1 2 49 3 4 NOT INCLUDING ISOLATOR PADS 27 MIN 32 MAX RESTRAINT SPACING C L THIS DRAWING USED AS A GRAPHICAL REPRESENTATION ONLY AND IT MAY NOT APPEAR EXACTLY LIKE YOUR SPECIFIC UNIT 186 MPH 3 SEC GUST I...

Page 9: ...d at the unit inlet and outlet to facilitate service and cold weather drain down 5 Operate the pump and check the system for leaks Pressure Drop For system pressure drop information refer to Table B below CAUTION The heat pump pool heater inlet and outlet connections are NOT interchangeable They must be connected as instructed below Fig 2 Water Connections WATER IN WATER OUT Table B Pressure Drop ...

Page 10: ...oximately 5 minutes Refrigerant Low Pressure Control Stops the com pressor if refrigerant suction low side pressure falls too low as a result of a malfunction loss of charge or extreme cold conditions Indicator Lamps There are 6 indicator lamps located on the unit control panel see Fig 3 below Power amber lamp When lit indicates power is applied to the unit Water Flow green lamp When lit indicates...

Page 11: ...ely 8 10 cooler than the air entering the unit If not see the Troubleshooting Section Controls Digital Models Your heat pump pool heater incorporates digital safety controls and indicators to ensure its safe reliable operation for models with analog controls see page 10 Water Pressure Switch Prevents operation when the pump is OFF The unit requires 5 psi minimum pres sure Digital Water Temperature...

Page 12: ...until you see F _C By pressing the UP or DOWN key you can switch to F or C Once the temperature display mode has been programmed it will be displayed for approximately 5 seconds then the digital display will return to the actual pool water temperature in the mode that you have chosen Heat Cool Operation Models 6350HC and 8350HC Only The heat cool model is designed to both heat and cool the pool To...

Page 13: ...me of both To do this reset the time clock dial for the longer running time or manually operate the pump with the timer override switch Since the heat pump pool heater capacity and efficiency are both greater at higher ambient air temperatures run time should be set to take advantage of all daylight hours when the air is generally warmer Summer Shutdown If you do not plan to use the heat pump pool...

Page 14: ...n After the desired temperature is reached return the unit to normal operation of 8 10 hours per day Maintenance The following maintenance procedures are designed to keep your unit operating at a high level of reliability Maintenance must be performed on a periodic basis to maintain warranty coverage and prevent system failures and performance degradation Air Coil Cleaning Efficient operation depe...

Page 15: ... the longer running time or manually operate the pump with the timer override switch Since the unit capaci ty and efficiency are both greater at higher ambient air temperatures run time should be set to take advantage of all daylight hours when the air is gen erally warmer C CONDENSATION SEEMS EXCESSIVE Heat pump pool heaters can produce a large amount of condensation water during operation If you...

Page 16: ...ow backwash The unit will show HP6 after 6 HP faults This will stop the unit for protection FLo FL3 Possible causes The filter is in backwash position The filter pump is stopped The filter is dirty Shortage of water to pool pump Water pressure switch must be adjusted or it is broken The unit is in the protection mode and will show FL3 press any key to restart the unit FL3 code will stop the unit a...

Page 17: ...CHECK VALVE CHEMICAL INTRODUCTION WATER OUT TO POOL OR SPA Fig 6 For systems with pumps of less than 2 HP under 80 gpm no external bypass is required Connections are 2 inch unions Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators ...

Page 18: ...R SPA Fig 7 For systems with pumps of 2 HP or greater over 80 gpm an external bypass is required Adjust the bypass valve to divert a minimum of 40 gpm through the heat pump pool heater Connections are 2 inch unions Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators ...

Page 19: ...19 Fig 8 Pool Piping for Heat Pump Pool Heater and Gas Pool Heater ...

Page 20: ...20 Fig 9 Pool Piping for Heat Pump Pool Heaters Multiple Primary Secondary UNITS UNITS UNITS ...

Page 21: ...21 Wiring Diagram 208V 230V Single Phase Analog Models ...

Page 22: ...22 Wiring Diagram 208V 230V Single Phase Digital Models ...

Page 23: ...23 Wiring Diagram 208V 230V Three Phase Analog Models ...

Page 24: ...24 Wiring Diagram 208V 230V Three Phase Digital Models ...

Page 25: ...25 Wiring Diagram 460V Three Phase Analog Models ...

Page 26: ...ons on the heat pump pool heater wiring block For a 3 wire control use the COMMON SPA and POOL connections on the heat pump pool heater wiring block Heater Settings 1 Make sure the heater is disabled on the remote control device Then push the SET key until POL is displayed Push the DOWN arrow key until OFF is displayed Wait until a temperature is displayed before beginning the next step 2 Push the...

Page 27: ...27 ...

Page 28: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Heat Pump Service 1 800 260 2758 Litho in U S A 28 ...

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