Raypak 5350 Series Installation & Operating Instructions Manual Download Page 1

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INSTALLATION & OPERATING

INSTRUCTIONS

Catalog No. RP6000.552E

Effective: 06-28-13

Replaces: 11-23-10

P/N 241377 Rev. 7

92-103778-03-07

FOR YOUR SAFETY:

Do not store or use gasoline or other flammable vapors and

liquids or other combustible materials in the vicinity of this or any other appliance. To

do so may result in an explosion or fire.

Model Series

5350, 6350,

6350HC, 8350 &

8350HC

Heat Pump

Pool & Spa

Heater

LISTED

NOTE:

The instructions in this manual are for the use of qualified individuals specially trained and experienced

in the installation and maintenance of this type of equipment and related system components. Installation and

service personnel are required by some states to be licensed. Persons not qualified shall not attempt to install,

service, or maintain this equipment.

This manual should be maintained in legible condition and kept adjacent to the heat pump pool heater or in a

safe place for future use.

Summary of Contents for 5350 Series

Page 1: ...350HC 8350 8350HC Heat Pump Pool Spa Heater US C LISTED R NOTE The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service o...

Page 2: ...lects the following Changes to Installation Considerations on pages 6 7 High Wind Installation diagram on page 8 Table C on page 16 Wiring diagrams on pages 21 24 Additions Wiring diagram on page 25 Deletions None ...

Page 3: ...M 4500 MAXIMUM 4500 MAXIMUM 4500 MAXIMUM Free Chlorine PPM 2 to 3 2 to 3 2 to 3 Total Dissolved Solids PPM 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Free Chlorine MUST NOT EXCEED 5 PPM In salt water chlorinated pools the total TDS can be as high as 6000ppm Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced Automatic chemical dosing d...

Page 4: ...nly 12 System Start Up 13 Seasonal Start Up or Annual Check 13 Summer Shutdown 13 Freeze Protection 13 System Drain Down 13 Continuous Pump Operation 13 Maintenance 14 Air Coil Cleaning 14 Cabinet Care optional 14 Unplug Condensation Drain Holes 14 Troubleshooting 14 Service Call Verification 15 Power Supply 15 Water Flow 15 Time Clock Adjustment 15 Plumbing Diagrams 17 Wiring Diagram 208V 230V Si...

Page 5: ...nd the heat pump pool heater CAUTION Elevated water temperature can be hazardous The U S Consumer Product Safety Commission has these guidelines 1 Spa water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is considered safe for a healthy adult Special cau tion is suggested for young children 2 Drinking of alcoholic beverages before or during spa or hot tub use can cause dro...

Page 6: ...culation of cold discharge air back into the evaporator coil will greatly reduce the unit s heat ing capacity and efficiency This unit features an up flow discharge for quiet operation Air is pulled up through the evaporator coil and discharged through the top grill Allow at least 5 ft 1 5 m clearance above the unit for unre stricted air discharge DO NOT install the unit under a porch or deck Refe...

Page 7: ...elow the control panel for precise power requirements for your unit and for ampacity and over current protection requirements All wiring must be in accordance with the National Electrical Code NFPA No 70 latest edition and all applicable state and local codes Wiring diagrams are located on pages 21 through 26 Locate the equipment disconnect means within 3 feet of the heater s electrical enclosure ...

Page 8: ...CONCRETE PAD SEE PAD SPECS UNIT HIGH WIND LOAD RESTRAINT DETAIL 1 SEE HIGH WIND LOAD RESTRAINT DETAIL 1 2 1 2 MIN SPACING TYP 4 VIBRATION ISOLATION PADS TYP EA CORNER COVERED UNIT HEIGHT BETWEEN 37 1 2 49 3 4 NOT INCLUDING ISOLATOR PADS 27 MIN 32 MAX RESTRAINT SPACING C L THIS DRAWING USED AS A GRAPHICAL REPRESENTATION ONLY AND IT MAY NOT APPEAR EXACTLY LIKE YOUR SPECIFIC UNIT 186 MPH 3 SEC GUST I...

Page 9: ...d at the unit inlet and outlet to facilitate service and cold weather drain down 5 Operate the pump and check the system for leaks Pressure Drop For system pressure drop information refer to Table B below CAUTION The heat pump pool heater inlet and outlet connections are NOT interchangeable They must be connected as instructed below Fig 2 Water Connections WATER IN WATER OUT Table B Pressure Drop ...

Page 10: ...oximately 5 minutes Refrigerant Low Pressure Control Stops the com pressor if refrigerant suction low side pressure falls too low as a result of a malfunction loss of charge or extreme cold conditions Indicator Lamps There are 6 indicator lamps located on the unit control panel see Fig 3 below Power amber lamp When lit indicates power is applied to the unit Water Flow green lamp When lit indicates...

Page 11: ...ely 8 10 cooler than the air entering the unit If not see the Troubleshooting Section Controls Digital Models Your heat pump pool heater incorporates digital safety controls and indicators to ensure its safe reliable operation for models with analog controls see page 10 Water Pressure Switch Prevents operation when the pump is OFF The unit requires 5 psi minimum pres sure Digital Water Temperature...

Page 12: ...until you see F _C By pressing the UP or DOWN key you can switch to F or C Once the temperature display mode has been programmed it will be displayed for approximately 5 seconds then the digital display will return to the actual pool water temperature in the mode that you have chosen Heat Cool Operation Models 6350HC and 8350HC Only The heat cool model is designed to both heat and cool the pool To...

Page 13: ...me of both To do this reset the time clock dial for the longer running time or manually operate the pump with the timer override switch Since the heat pump pool heater capacity and efficiency are both greater at higher ambient air temperatures run time should be set to take advantage of all daylight hours when the air is generally warmer Summer Shutdown If you do not plan to use the heat pump pool...

Page 14: ...n After the desired temperature is reached return the unit to normal operation of 8 10 hours per day Maintenance The following maintenance procedures are designed to keep your unit operating at a high level of reliability Maintenance must be performed on a periodic basis to maintain warranty coverage and prevent system failures and performance degradation Air Coil Cleaning Efficient operation depe...

Page 15: ... the longer running time or manually operate the pump with the timer override switch Since the unit capaci ty and efficiency are both greater at higher ambient air temperatures run time should be set to take advantage of all daylight hours when the air is gen erally warmer C CONDENSATION SEEMS EXCESSIVE Heat pump pool heaters can produce a large amount of condensation water during operation If you...

Page 16: ...ow backwash The unit will show HP6 after 6 HP faults This will stop the unit for protection FLo FL3 Possible causes The filter is in backwash position The filter pump is stopped The filter is dirty Shortage of water to pool pump Water pressure switch must be adjusted or it is broken The unit is in the protection mode and will show FL3 press any key to restart the unit FL3 code will stop the unit a...

Page 17: ...CHECK VALVE CHEMICAL INTRODUCTION WATER OUT TO POOL OR SPA Fig 6 For systems with pumps of less than 2 HP under 80 gpm no external bypass is required Connections are 2 inch unions Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators ...

Page 18: ...R SPA Fig 7 For systems with pumps of 2 HP or greater over 80 gpm an external bypass is required Adjust the bypass valve to divert a minimum of 40 gpm through the heat pump pool heater Connections are 2 inch unions Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators ...

Page 19: ...19 Fig 8 Pool Piping for Heat Pump Pool Heater and Gas Pool Heater ...

Page 20: ...20 Fig 9 Pool Piping for Heat Pump Pool Heaters Multiple Primary Secondary UNITS UNITS UNITS ...

Page 21: ...21 Wiring Diagram 208V 230V Single Phase Analog Models ...

Page 22: ...22 Wiring Diagram 208V 230V Single Phase Digital Models ...

Page 23: ...23 Wiring Diagram 208V 230V Three Phase Analog Models ...

Page 24: ...24 Wiring Diagram 208V 230V Three Phase Digital Models ...

Page 25: ...25 Wiring Diagram 460V Three Phase Analog Models ...

Page 26: ...ons on the heat pump pool heater wiring block For a 3 wire control use the COMMON SPA and POOL connections on the heat pump pool heater wiring block Heater Settings 1 Make sure the heater is disabled on the remote control device Then push the SET key until POL is displayed Push the DOWN arrow key until OFF is displayed Wait until a temperature is displayed before beginning the next step 2 Push the...

Page 27: ...27 ...

Page 28: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Heat Pump Service 1 800 260 2758 Litho in U S A 28 ...

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