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Installation

Page 8

High-temperature CPVC header flanges and header

flange nuts are available as an option.  If there is any possi-
bility of back-siphoning when the pump stops, it is recom-
mended that a check valve (or valves) also be installed in the
system.

I

NTERNAL

A

UTOMATIC

B

YPASS

V

ALVE

A built-in automatic bypass valve is provided in the In/Out

header.  The internal bypass valve automatically responds to
changes in water pressure in the piping system.  The proper
amount of water flow is maintained through the heater under
varying pressures dictated by the conditions of the pump and
filter.

Figure 13.  Internal Automatic Bypass Valve

E

XTERNAL

A

UXILIARY

B

YPASS

V

ALVE

An auxiliary bypass valve must be used when flow rates

exceed 100 GPM. Usually a high-performance pump size
larger than one horsepower will exceed this flow rate. This
valve is required to complement the function of the automatic
bypass valve, particularly when starting the heater in winter
or early spring when the spa or pool temperature is below
50°F. It also serves to eliminate needless pressure drop
through the heater and accompanying reduction in the flow
rate to the spa jets, etc.

Figure 14.  Auxiliary Bypass Valve.

From Heater

To Heater

To Pool/Spa

Bypass Valve

From

Pool/Spa

Full Port

Ball Valve

or Globe

Valve

Bypass Disc

Spring

Bypass Body

NOTE:  Do not use a gate valve as an auxiliary
bypass valve.

A

UXILIARY

B

YPASS

V

ALVE

A

DJUSTMENT

To set bypass: With clean filter, adjustment is made by

feeling the inlet and outlet pipes at the heater.  Outlet pipes
should be slightly warmer than inlet and comfortable to the
touch.  If pipe is hot, close bypass; if cold, open bypass.

P

RESSURE

R

ELIEF

V

ALVE

I

NSTALLATION

To conform to local building codes, it may be necessary to

install a pressure relief valve.  A 3/4" pressure relief valve,
having a capacity equal to the BTUH output of the heater to
be installed, is recommended for this heater. The maximum
pressure relief valve setting is 125 psi.  This relief valve
needs to be installed on the outlet pipe from the header as
noted in Figure 15 below.

Figure 15.  Pressure Relief Valve Installed.

If required, this needs to be installed in a field-supplied fit-

ting external to the heater.  The valve shall be installed in a
vertical position.  Do not overtighten.  Install pressure relief
valve hand tight plus 1/2 turn. 

WARNING

TO AVOID WATER DAMAGE OR SCALDING DUE TO
RELIEF VALVE OPERATION, DRAIN PIPE MUST BE CON-
NECTED TO VALVE OUTLET AND RUN TO A SAFE PLACE
OF DISCHARGE.  DRAIN PIPE MUST BE THE SAME SIZE
AS THE VALVE DISCHARGE CONNECTION THROUGH-
OUT ITS ENTIRE LENGTH AND MUST PITCH DOWNWARD
FROM THE VALVE.  NO SHUT-OFF VALVE SHALL BE
INSTALLED BETWEEN THE RELIEF VALVE AND THE
DRAIN LINE.  

Valve lever should be tripped at least once a year to

ensure that waterways are clear.  if relief valve does not func-
tion properly, replace it immediately.

Pipe onto Discharge
Side of Piping

Summary of Contents for 130A

Page 1: ...IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas s...

Page 2: ...ined from your pool or spa builder accredited pool shop or chemical supplier for the correct levels for your water AUTOMATIC CHLORINATORS CHEMICAL FEEDERS All chemicals must be introduced and complete...

Page 3: ...a fire or explosion causing property damage bodily injury or death Should you have any problems understand ing the warnings and instructions in this manual STOP and get help from a qualified installer...

Page 4: ...rd for Gas Fired Pool Heaters The heater can be used either indoors or outdoors If necessary the top of the heater can be changed after installation to accommodate indoors or out doors WARNING USE OF...

Page 5: ...a level base such as cementable slab cement blocks or another non combustible surface An alternate method for providing a base for com bustible floors is illustrated Heaters may not be installed on c...

Page 6: ...UNITS ONLY In areas where high winds are frequent it may be neces sary to locate the heater a minimum of 3 from high vertical walls or install a wind break so the heater is not in direct wind current...

Page 7: ...B149 2 As much as possible avoid long horizontal runs of vent pipe and too many elbows If installation requires hori zontal runs the vent pipe must have a minimum of 1 4 in per ft rise and should be...

Page 8: ...plied field supplied Vent Pipe Drafthood Heater 5 MIN 2 MIN 2 MIN Vent Cap 10 or Less CAUTION THE HEATER AND ITS MANUAL SHUT OFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY DURING ANY PRESSURE TEST...

Page 9: ...d 3 The outlet of the heater is plumbed to the return line to the pool or spa The pump filter and heater are thus plumbed in series Plumbing from the heater back to the pool or spa must not have any v...

Page 10: ...e valve as an auxiliary bypass valve AUXILIARY BYPASS VALVE ADJUSTMENT To set bypass With clean filter adjustment is made by feeling the inlet and outlet pipes at the heater Outlet pipes should be sli...

Page 11: ...ransformer for 120 VAC input power hookup Heater must be electrically grounded and bonded in accordance with local codes or in the absence of local codes with the latest edition of the National Electr...

Page 12: ...mit HI Limit In Out In Out Thermostat Manual Switch Switch Switch AGS Water Press Gas Valve Roll Out Valve Pilot Generator To Firemans Switch field installed Optional BK BK R Y BK TH PP W R PP TH V BK...

Page 13: ...y gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off all electrical power to the appliance 4 This appliance is equipp...

Page 14: ...to Off unless knob is pushed in slightly Do not force 6 Wait 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above If you don t smell gas go to the next st...

Page 15: ...FOR FREEZE PROTECTION WHEN HEATER IS USED DURING FREEZ ING WEATHER CARE MUST BE TAKEN TO AVOID FREEZE UPS CONTINUOUS PUMP OPERATION IS A MUST ADDITIONAL PROTECTION MAY BE REQUIRED THE HEATER IS NOT WA...

Page 16: ...RATE MEETS THE REQUIREMENTS LISTED IN TABLE 6 WATER PRESSURE SWITCH ADJUSTMENT Figure 24 Water Pressure Switch Adjustment 1 With pump and heater on turn adjustment knob clock wise until a click is hea...

Page 17: ...am of heater 3 Remove front door 4 Disconnect gas line from gas valve 5 Remove 2 screws that mount burner tray to unit and 2 screws that secure gas valve to jacket 6 Disconnect wires that terminate at...

Page 18: ...move 2 screws that mount the igniter to the burner tray 3 Remove igniter from burner tray 4 Reverse above procedure to reinstall Figure 29 Direct Spark Igniter Spark Gap 0 15 0 18 PILOT REMOVAL AND CL...

Page 19: ...from the heater and wash with a garden hose making sure soot is removed from spaces between fins 5 Reverse above procedure to reinstall NOTE In extreme cases it may be necessary to do high pressure cl...

Page 20: ...gure 14 Air starvation Refer to installation instructions Improper venting Follow recommended installation instructions Insects or debris clogging burner intake ports Clean burners Pilot outage Low ga...

Page 21: ...across each high limit and remove jumper Replace thermostat Replace high limit that prevented from firing Jump across both TH wires on gas valves Check gas supply gas line size gas pressure Also chec...

Page 22: ...White Negative Red Positive 2 Pilot Load 500mV 100 Pilot generator connected to valve Power applied to pilot solenoid TP Thermopile Robertshaw PP Power Pile Honeywell TH TP Common Invensys TH PP Comm...

Page 23: ...o run at its normal flow rate Turn knob to a desired temperature zone Yes Yes Yes No No No Turn switch ON After 6 seconds does the igniter spark Does the burner tray light Does the burner tray stay li...

Page 24: ......

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