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7

Table C.  Flow & Pressure Drop

Pressure

Temperature

°F (°C)

SS316L*

B Ti Titanium

Tubeside

190 PSI

150 PSI

406 (208)

Shellside

190 PSI

150 PSI

406 (208)

Model

Boiler

Flow

Boiler

Head Loss

Pool

Flow

Pool

Head Loss

Heating 

Surface

SS316L

Titanium

GPM (L/min)

Feet (m)

GPM (L/min)

Feet (m)

Ft² (m²)

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

RP-045

(19)

15 

(57)

0.5

 (0.2)

1.0 

(0.3)

20 

(76)

40

 (152)

1.5

 (0.5)

6.0

 (1.8)

2.0 

(0.19)

RP-075

10

 (38)

20

 (76)

1.0 

(0.3)

2.5

 (0.8)

20 

(76)

50

 (190)

1.5 

(0.5)

7.0 

(2.1)

2.8

 (0.26)

RP-125

10 

(38)

20 

(76)

1.0 

(0.3)

2.5

 (0.8)

20 

(76)

50

 (190)

(0.6)

10 

(3)

3.3

 (0.31)

Ti-180

20 

(76)

30

 (114)

1.0 

(0.3)

2.0 

(0.6)

20 

(76)

50 

(190)

1.5

 (0.5)

9.5

 (2.9)

4.7 

(0.43)

RP-185

20

 (76)

30 

(114)

1.0 

(0.3)

2.0

 (0.6)

20 

(76)

50

 (189)

1.5 

(0.45)

9.5

 (2.9)

4.9

 (0.45)

RP-245

20 

(76)

30 

(114)

1.0 

(0.3)

2.5

 (0.8)

30 

(114)

60

 (227)

2.5

 (0.8)

9.0 

(2.7)

7.3

 (0.68)

Ti-300

20

 (76)

35 

(133)

1.5

 (0.5)

4.0

 (1.2)

30 

(114)

60

 (227)

1.5 

(0.5)

6.0

 (1.8)

9.0

 (0.83)

RP-305

20

 (76)

35 

(132)

1.5 

(0.45)

4.0

 (1.2)

30 

(114)

60

 (227)

1.5 

(0.45)

6.0

 (1.8)

9.4

 (0.87)

RP-495

25

 (95)

35 

(132)

3.5 

(1.0)

6.5

 (2.0)

40 

(151)

80

 (303)

3.0 

(0.91)

12.0

 (3.6)

17.3

 (1.6)

Ti-500

25 

(95)

35

 (133)

3.5 

(1.1)

6.5

 (2)

40 

(152)

80 

(303)

3.0

 (0.9)

12 

(3.7)

16.8 

(1.56)

RP-995

50

 (190)

100 

(379)

4.0 

(1.2)

13

 (4)

70 

(265)

120

 (455)

5.5 

(1.7)

15

 (4.6)

23.7

 (2)

*Designed and fabricated to the ASME B31.3 Process Piping Code.

3.  INSTALLATION 

GUIDELINES

Plumbing

Connections to the Indirect Pool Heater must be made 

with materials that have similar galvanic properties 

to the passivated 316 stainless steel or Titanium of 

the heat exchanger.  Connections to the heat source 

plumbing should be made with 300-series stainless 

steel nipples.  Dielectric unions are recommended if 

dissimilar plumbing is used.  Connections to the pool 

system should be made with CPVC or PVC adapters or 

300-series stainless steel nipples.  Dielectric unions are 

recommended if dissimilar plumbing is used.

The connection diagram, Figure 2, is shown for reference 

only. The system must be designed and installed by 

a  qualified  installer  and  all  local,  state,  provincial  and 

national codes, laws, regulations and ordinances must 

be followed.

Flow

For optimal heat transfer, use counter-flow; the supply 

water from the heat source should flow in the opposite 

direction of the return water from the pool/spa, as shown 

in Figure 2. Systems must be designed to provide flow 

rates within the range provided in Table 3. Do not 

exceed  the  published  maximum  flow  rates.  On  the 

heating side, desired flow rates can be accomplished 

with pump sizing and/or the use of balancing valves. 

Table B.  Design Ratings

Summary of Contents for 013476

Page 1: ...L GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This manual should be m...

Page 2: ...2 Rev 5 reflects the following Table A Added Model Number column Changed row heading from CR24 to Ti Table C Added information rows for RP 185 RP 305 RP 495 ...

Page 3: ...3 TABLE OF CONTENTS 1 WARNINGS 4 Pay Attention to These Terms 4 Caution 4 2 WATER CHEMISTRY 5 3 INSTALLATION GUIDELINES 7 Plumbing 7 Flow 7 Controls 8 Chemical feeders or salt water generators 8 ...

Page 4: ...nt and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service or maintain this equipment Elevated water temperature can be hazardous The U S Consumer Product Safety Commission has these guidelines 1 Spa water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is consider...

Page 5: ...00 MAXIMUM 1000 MAXIMUM Titanium 6000 MAXIMUM 6000 MAXIMUM 6000 MAXIMUM Free Chlorine PPM 2 to 3 2 to 3 2 to 3 Total Dissolved Solids PPM RP 316L SS 1000 MAXIMUM 1000 MAXIMUM 1000 MAXIMUM Titanium 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Metals PPM 0 0 0 Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is b...

Page 6: ... 175 3 1 4 83 1 1 2 38 3 4 19 13 1 2 343 3 1 8 79 2 64 0 25 013478 RP 125 125 000 36 634 4 3 16 106 8 7 8 225 3 1 4 83 1 1 2 38 3 4 19 15 3 8 391 3 1 8 79 3 64 0 34 013479 RP 185 185 000 54 218 5 1 8 130 7 5 8 194 3 3 8 86 1 1 2 38 1 25 14 3 8 365 4 1 16 103 4 70 0 44 013480 RP 245 245000 71 802 5 1 8 130 12 11 16 322 3 3 8 86 1 1 2 38 1 25 19 1 2 495 4 1 16 103 6 80 0 63 013481 RP 305 305 000 89 ...

Page 7: ... 7 15 4 6 23 7 2 Designed and fabricated to the ASME B31 3 Process Piping Code 3 INSTALLATION GUIDELINES Plumbing Connections to the Indirect Pool Heater must be made with materials that have similar galvanic properties to the passivated 316 stainless steel or Titanium of the heat exchanger Connections to the heat source plumbing should be made with 300 series stainless steel nipples Dielectric un...

Page 8: ... direct adequate flow through the heat exchanger and must be augmented by using the manual valve to throttle flow to provide approximately 6 to 15 ft of head across the 995 exchanger Controls The Indirect Pool Heater must be installed with temperature and flow controls to protect the heat exchanger and control water temperature supplied to the pool or spa The return from the pool spa must be contr...

Page 9: ...s Limited Warranty is the date of original installation if properly documented if you are not able to provide documentary proof of the date of original installation the Effective Date will be the date of manufacture plus 30 days If the HEATER is installed with a pool or spa the Applicable Warranty Period is one 1 year from the Effective Date parts and labor for the HEATER and component parts This ...

Page 10: ...ed in any way by ANY persons or agencies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective product or component part and to verify warranty coverage at its factory The Limited Warranty is the only warranty for this product and its component parts given by Raypak No one is authorized to make any other warranties on Raypak ...

Page 11: ...ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ...

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