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4

A

DANGER

Indicates the presence of immediate hazards which will cause severe personal injury, death 

or substantial property damage if ignored.

A

WARNING 

Indicates the presence of hazards or unsafe practices which could cause severe personal 

injury, death or substantial property damage if ignored.

A

CAUTION

Indicates the presence of hazards or unsafe practices which could cause minor personal injury 

or product or property damage if ignored.

CAUTION

CAUTION

 used without the warning alert symbol indicates a potentially hazardous condition 

which could cause minor personal injury or product or property damage if ignored.

NOTE

Indicates special instructions on installation, operation, or maintenance which are important but 

not related to personal injury hazards.

1.  WARNINGS

Pay Attention to These Terms

NOTE:

 Minimum 18 AWG, 105°C, stranded wire must 

be used for all low voltage (less than 30 volts) external 

connections to the unit. Solid conductors should not 

be used because they can cause excessive tension on 

contact points. Install conduit as appropriate. All high 

voltage wires must be the same size (105°C, stranded 

wire) as the ones on the unit or larger.

NOTE:

 The instructions in this manual are for the 

use  of  qualified  individuals  specially  trained  and 

experienced in the installation and maintenance of this 

type of equipment and related system components. 

Installation and service personnel are required by 

some  states  to  be  licensed.  Persons  not  qualified 

shall not attempt to install, service, or maintain this 

equipment.

Elevated water temperature can be hazardous. The  

U.S. Consumer Product Safety Commission has these 

guidelines:
1.  Spa water temperatures should never exceed 

104°F (40°C).  A temperature of 100°F (38°C) is 

considered safe for a healthy adult. Special caution 

is suggested for young children.

2.  Drinking of alcoholic beverages before or during 

spa or hot tub use can cause drowsiness which 

could lead to unconsciousness and subsequently 

result in drowning.

3.  Pregnant Women Beware!  Soaking in water over 

102°F (39°C) can cause fetal damage during 

the first three months of pregnancy resulting in 

the birth of a brain-damaged or deformed child. 

Pregnant women should stick to the 100°F (38°C) 

maximum rule. 

4.  Before entering the spa or hot tub, users should 

check the water temperature with an accurate 

thermometer; spa or hot tub thermostats may err 

in regulating water temperatures by as much as 

4°F (2.2°C).

5.  Persons with a medical history of heart disease, 

circulatory problems, diabetes, or blood pressure 

problems should seek a physician’s advice before  

using pools or hot tubs.

6.  Persons taking medications which induce 

drowsiness, such as tranquilizers, antihistamines, 

or anticoagulants, should not use spas or hot tubs.

CAUTION: 

 Operating control and high limit are NOT 

part of the Indirect Pool Heater.  These items must be 

supplied separately.

CAUTION

Summary of Contents for 013476

Page 1: ...L GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This manual should be m...

Page 2: ...2 Rev 5 reflects the following Table A Added Model Number column Changed row heading from CR24 to Ti Table C Added information rows for RP 185 RP 305 RP 495 ...

Page 3: ...3 TABLE OF CONTENTS 1 WARNINGS 4 Pay Attention to These Terms 4 Caution 4 2 WATER CHEMISTRY 5 3 INSTALLATION GUIDELINES 7 Plumbing 7 Flow 7 Controls 8 Chemical feeders or salt water generators 8 ...

Page 4: ...nt and related system components Installation and service personnel are required by some states to be licensed Persons not qualified shall not attempt to install service or maintain this equipment Elevated water temperature can be hazardous The U S Consumer Product Safety Commission has these guidelines 1 Spa water temperatures should never exceed 104 F 40 C A temperature of 100 F 38 C is consider...

Page 5: ...00 MAXIMUM 1000 MAXIMUM Titanium 6000 MAXIMUM 6000 MAXIMUM 6000 MAXIMUM Free Chlorine PPM 2 to 3 2 to 3 2 to 3 Total Dissolved Solids PPM RP 316L SS 1000 MAXIMUM 1000 MAXIMUM 1000 MAXIMUM Titanium 3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM Metals PPM 0 0 0 Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is b...

Page 6: ... 175 3 1 4 83 1 1 2 38 3 4 19 13 1 2 343 3 1 8 79 2 64 0 25 013478 RP 125 125 000 36 634 4 3 16 106 8 7 8 225 3 1 4 83 1 1 2 38 3 4 19 15 3 8 391 3 1 8 79 3 64 0 34 013479 RP 185 185 000 54 218 5 1 8 130 7 5 8 194 3 3 8 86 1 1 2 38 1 25 14 3 8 365 4 1 16 103 4 70 0 44 013480 RP 245 245000 71 802 5 1 8 130 12 11 16 322 3 3 8 86 1 1 2 38 1 25 19 1 2 495 4 1 16 103 6 80 0 63 013481 RP 305 305 000 89 ...

Page 7: ... 7 15 4 6 23 7 2 Designed and fabricated to the ASME B31 3 Process Piping Code 3 INSTALLATION GUIDELINES Plumbing Connections to the Indirect Pool Heater must be made with materials that have similar galvanic properties to the passivated 316 stainless steel or Titanium of the heat exchanger Connections to the heat source plumbing should be made with 300 series stainless steel nipples Dielectric un...

Page 8: ... direct adequate flow through the heat exchanger and must be augmented by using the manual valve to throttle flow to provide approximately 6 to 15 ft of head across the 995 exchanger Controls The Indirect Pool Heater must be installed with temperature and flow controls to protect the heat exchanger and control water temperature supplied to the pool or spa The return from the pool spa must be contr...

Page 9: ...s Limited Warranty is the date of original installation if properly documented if you are not able to provide documentary proof of the date of original installation the Effective Date will be the date of manufacture plus 30 days If the HEATER is installed with a pool or spa the Applicable Warranty Period is one 1 year from the Effective Date parts and labor for the HEATER and component parts This ...

Page 10: ...ed in any way by ANY persons or agencies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective product or component part and to verify warranty coverage at its factory The Limited Warranty is the only warranty for this product and its component parts given by Raypak No one is authorized to make any other warranties on Raypak ...

Page 11: ...ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A ...

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