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Universal I/O Drive - Installation Guide

13

            

Figure 4: Connections at course computer

4. Post-installation check

WARNING:

Keep clear of moving steering systems at all times. Protect 
moving parts from access during normal use. 

WARNING:

Only operate the autopilot system with the engines running and 
power-assisted steering operating.

Check the following points after installing the drive:

1. Is the drive unit securely attached to the steering system (with all 

brackets, bolts, split pins, etc. secure)?

2. Is the drive unit correctly aligned? 
3. Are the motor and clutch cables correctly routed and securely 

connected to the course computer?

4. Complete a hand-steering check: Are you sure there is no contact 

between the drive unit and any part of the engine, steering system 
or boat’s structure when the push rod moves in and out?

Note: When you have installed the entire autopilot system, you will 
need to complete an autopilot steering check. Refer to the control unit 
handbook for more details. 

D5184-2

lk CLUTCH

MOTOR

POWER

+

+

1

2

MOTOR

POWER

+

A

B

OFF

SWITCH

SOLENOID

CLUTCH

+

Type 100/300 course computer

Type 150/400 course computer

red

brown

blue

black

red

black

brown

blue

All manuals and user guides at all-guides.com

Summary of Contents for E12026

Page 1: ...Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine The names Raytheon and RTN are owned by the Raytheon Company All manuals and user guides at all guides com a l l g u...

Page 2: ...Universal I O Drive Installation Guide Drives covered E12026 Universal I O Stern Drive 12 V Document number 81180 3 March 2001 All manuals and user guides at all guides com...

Page 3: ...udgement Always maintain a permanent watch so you can respond to situations as they develop EMC conformance All Raymarine equipment and accessories are designed to the best industry standards for use...

Page 4: ...all an I O drive to a non compatible engine type may void the warranty on both the drive and the engine The drive operates the power steering valve in the same way as the steering cable When you disen...

Page 5: ...rive E12026 12 V Drive method Electromechanical Maximum thrust 50 kg 110 lb Maximum stroke 214 mm 8 3 in Hardover to hardover time 8 8 sec Other information protected for use in engine compartments CE...

Page 6: ...ollow these steps to install your I O drive unit 1 EMC installation guidelines All Raymarine equipment and accessories are designed to the best industry standards for use in the recreational marine en...

Page 7: ...eam can normally be assumed to spread 20 degrees above and below the radiating element The equipment is supplied from a separate battery from that used for engine start Voltage drops below 10 V and st...

Page 8: ...lbolts anduselockwashers Usingasuitable thread lockingcompound on the threads will help keep the bolts securely tightened 1 Select the correct adaptor pin for your engine type 2 Remove thelocatingpint...

Page 9: ...ation Guide D4532 2A Adaptor pin Steering cable rod Tiller block Fitting Volvo adaptor pin Aft D4532 2B Adaptor pin Steering cable rod Tiller block Fitting Mercruiser adaptor pin Aft All manuals and u...

Page 10: ...e securing bolts and lock washers supplied ensuring that it is correctly aligned with the adaptor pin D4587 3A Hexagonal bracket Ensure adaptor pin and hexagonal bracket are in line Fitting hexagonal...

Page 11: ...the clamp secure the clamp with the remaining securing bolt and lock washer 6 Extend the I O drive cable until the rod end is aligned with the adaptor pin then fit the rod end onto the adaptor pin se...

Page 12: ...yof the I O drive in a suitable safe position remote from the engine CAUTION You can bend the drive cable when mounting the I O drive but the bend radius must always be more than 100 mm 4 in D4534 3B...

Page 13: ...cal safety Make sure the power supply is switched off before you make any electrical connections When you have fitted the I O drive to the steering system connect it to the course computer as follows...

Page 14: ...the drive unit correctly aligned 3 Are the motor and clutch cables correctly routed and securely connected to the course computer 4 Complete a hand steering check Are you sure there isno contact betw...

Page 15: ...hese can cause adjacent pieces of electrical equipment to interact with one another with a consequent adverse effect on operation In order to minimize these effects and enable you to get the best poss...

Page 16: ...Service Representatives If you encounter any difficulties with this product please contact either your national distributor or your service representative or the RaymarineTechnicalServicesCallCenter...

Page 17: ...0 23 9269 4642 www raymarine com Raymarine Inc 22 Cotton Road Suite 280 Nashua NH 03063 4219 USA Telephone 1 603 881 5200 Fax 1 603 864 4756 www raymarine com Raymarine Technical Services Call Center...

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