Raycus RFL-C30000XZ User Manual Download Page 39

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Wuhan Raycus Fiber Laser Technologies Co., Ltd.

User Guide of RFL-C30000XZ

Figure 21 Active light indication and main power supply has been powered on the recommended wiring

diagram.

d)Powering up the remote-control board

Figure 22 Remote control board power-up recommended wiring diagram.

PIN

24V light output

indicator

24V Main power supply

online indicator light

ON/OFF switch

Summary of Contents for RFL-C30000XZ

Page 1: ...RFL C30000XZ JS01 1 S 85 RFL C30000XZ...

Page 2: ...RFL C30000XZ Continuous Wave Fiber Laser User Guide...

Page 3: ...Wuhan Raycus Fiber Laser Technologies Co Ltd...

Page 4: ......

Page 5: ...ATION ENVIRONMENT 5 2 5 ATTENTIONS 5 2 6 SPECIFICATIONS 6 3 INSTALLATION 7 3 1 DIMENSIONS 7 3 2 INSTALLATION RULE 9 3 3 PROTECTIVE END CAP OF OUTPUT CABLE AND USING DESCRIPTIONS 11 3 3 1 Category and...

Page 6: ...Emission external control 43 5 6 3 Red light control 43 5 6 4 Programming mode 43 6 WIRING DIAGRAM AND OPERATION STEPS 44 6 1 INTERNAL CONTROL IN ON MODE 44 6 2 EMISSION EXTERNAL CONTROL MODE SET BY P...

Page 7: ...8 3 6 Laser output parameters read the setting area 66 8 4 LASER PARAMETER DISPLAY AREA 66 8 5 ALARM TYPE DISPLAY AREA 67 8 6 PC SOFTWARE OPERATING MODE SELECTION 67 8 7 LANGUAGE 69 8 8 AUTHORIZATION...

Page 8: ...Co Ltd User Guide of RFL C30000XZ 8 13 3 Empty all programmings 79 8 13 4 Edit Programming 79 8 13 5 Command Explanation 82 9 WARRANTY REPAIR AND RETURN 83 9 1 GENERAL WARRANTY 83 9 2 LIMITATIONS OF...

Page 9: ...arefully review the following cautions and warnings as well as other information within this manual 1 1 Security Labels WARNING Describes a hazard that leads to severe personal injury or death CAUTION...

Page 10: ...nd certified laser safety glasses must be worn whenever the laser is emitting WARNING Users must use appropriate laser goggles when operating this device The laser goggles are selected according to th...

Page 11: ...cified in this manual the protection provided by the device may be impaired and the warranty will be voided d There are no user serviceable parts equipment or assemblies inside the product All service...

Page 12: ...orrectly placed before unpacking and there is no damage from phenomenon such as collision cracking and flooding on the outside of the box Once you find that there is an abnormality in the external cab...

Page 13: ...er optic cable Please inspect the output head carefully for dust or other contaminations Use appropriate lens paper to clean it if necessary c Failure to follow the instructions when operating the las...

Page 14: ...laser power loss and such loss is not covered by warranty 2 6 Specifications Table 2 Product Specifications Optical properties Test Conditions Model C30000XZ Output Power kW 30 Operation Mode CW Modu...

Page 15: ...5 Way to control Serial communication AD Other characteristics Dimension mm 1200 1610 1230 mm Includes casters and rings without warning lights Weight kg 800 Air conditioning included Operating Ambien...

Page 16: ...s Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 8 Figure 1 a Front and rear view of the laser Figure 1 b Top and left view of the laser Figure 1 the dimensions of RFL C30000XZ continuous...

Page 17: ...ble into the processing head the lens of the output cable must be inspected If the output cable lens is dirty the lens must be cleaned It is forbidden to disassemble the output lens by anyone other th...

Page 18: ...the laser is emitting light the minimum bending diameter shall not be less than 30cm i Customers can use the four lifting rings at the top of the product or the four casters at the bottom to lift or m...

Page 19: ...g head cavity are clean and free of pollution 3 3 Protective end cap of output cable and using descriptions 3 3 1 Category and ex factory for protective end cap For multi module high power fiber laser...

Page 20: ...C10000X QD A type end cap with protective window A type end cap with protective window RFL C12000X QD A type end cap with protective window A type end cap with protective window RFL C15000W QD A type...

Page 21: ...anhydrous ethanol or isopropanol 1 2 Cleaning tools cleaning swab dust free paper compressed air bottle etc b Operation steps 1 3 Open the air extraction for at least 5 minutes in advance before clea...

Page 22: ...te the following operations need to be carried out in a clean workbench If the operation is not carried out in a clean environment it will cause great risks to the QP output optical cable Operators sh...

Page 23: ...over with window installed on the optical cable and put it on the dust free paper Figure 8 remove A type end cap in the cable 4 In this state check the cleanliness of the end cap If the cleanliness is...

Page 24: ...ype B end cap The operation needs to ensure the cleanliness of the internal and external surfaces of the cutting head or welding head connector Note connecting with cutting head welding head needs to...

Page 25: ...0 and the arrow direction indicates the water flow direction b Cooling water needs to be pure water c In order to prevent the water in the water cooler from growing mold and causing pipeline blockage...

Page 26: ...er 8 and inner diameter 5 5 e Cooling water quality deionized water distilled water purified water it is recommended to replace the water once a month and the replacement period should not exceed two...

Page 27: ...will be damaged c Please use compressed gas below 0 5MPa when emptying water from the device Failure to do so may cause permanent equipment damage to cooling system CAUTION 1 Set the water temperatur...

Page 28: ...e laser POWER Control power indicator when the white indicator light is on it means the main control system is on LASER The power button of the laser main power supply has a green light indicator func...

Page 29: ...to turn on the laser and power on the laser again to return to normal INDICATOR LIGHT After the main power supply of the laser is turned on the green indicator light is on when the laser is Ready when...

Page 30: ...ser Technologies Co Ltd User Guide of RFL C30000XZ 22 Figure 12 Rear view of product panel Note INTERFACE BREAKER AC INPUT FIBER WATER IN FIBER WATER OUT BOTTOM WATER IN FILTER TOP WATER IN TOP WATER...

Page 31: ...al temperature water of the water cooler and connected to the 13 inner diameter water pipe FIBER WATER OUT Output fiber optic cable out of the water interface this interface is connected to the output...

Page 32: ...wer supply meets the requirements in Table 1 2 Incorrect wiring will cause damage to the laser so please check whether the power cord is connected correctly before powering on the laser Figure 13 show...

Page 33: ...e are shown in Table 5 Table 5 The interface definition and parameter requirements of AC input line Interface definition and parameter requirements of RFL C30000XZ AC input line Connector Tag Interfac...

Page 34: ...joint is shown in Figure 15 Figure 15 Control signal line 4 4 1 Safety XP2 Interface 24 pin safety interface with remote control system power on remote main power power on and active and passive outpu...

Page 35: ...100 mA voltage 30V The current panel stop press 11 14 open or short circuit 14 OUT 12 OUT Front panel emergency output 2 relay contact output passive contact current 100 mA voltage 30V The current pa...

Page 36: ...xternal control mode When the key switch hits REM and the laser is operating in outgoing light control mode MOD and XP1 A2 at this time the A2 bit outgoing light enable signal are jointly used to cont...

Page 37: ...Z 29 Figure 17 Out light output and main power up indication circuit diagram Figure 18 Recommended wiring diagram for light output indication 12V as an example Customer 12v positive power supply Custo...

Page 38: ...ain power up indication 12V as an example c Active light out indication and main power up indication Figure 20 Active light out indication and main power supply has been powered on indication circuit...

Page 39: ...ndication and main power supply has been powered on the recommended wiring diagram d Powering up the remote control board Figure 22 Remote control board power up recommended wiring diagram PIN PIN PIN...

Page 40: ...output the main control board power on the relay suction 4 4 2 Hard Wiring XP1 64 pin hard wire interface control signal input and output interface of laser in remote mode Input high level is greater...

Page 41: ...tterns Input signal High level enables PC software control function A4 Reset signal Input signal High level effective clear laser alarm bit effective high level time at least 1 MS A5 Red light indicat...

Page 42: ...dicating that the laser is emitting light B3 The laser operates in internal mode Output signal Output signal indicating that the laser operates in internal mode B4 Laser anomalies Output signal Output...

Page 43: ...r B14 Backup B15 External power supply positive The external 24 V input voltage all table output signal power supply only these two feet access 24 V power output signal is effective B16 Negative exter...

Page 44: ...ND Serial port public end 4 4 4 Analog Interface XP4 The analog interface an 8 core Harting interface is used to control the output power of the laser by analog in AD mode and can also monitor the out...

Page 45: ...aser cannot be turned on When one of the channels is open the laser main power supply is impossible to start until the other channel is open and then the two channels are closed before the laser main...

Page 46: ...figure 24 Figure 24 Schematic diagram of the internal electrical circuit of the laser Note in the strong power control part contactor K1 and K2 of RFL C30000XZ laser its power part is 3 pieces 80A con...

Page 47: ...l laser doors are closed optical cable output head has been inserted into the cutting head or corresponding equipment all interlock interfaces have been closed e Select the required control mode accor...

Page 48: ...er request is high XP1 A2 light output enable is high XP2 1 2 input MOD signal XP1 A1 A5is high level close enable enable determined by programming command XP1 A1 laser request is high XP1 A2 high lev...

Page 49: ...uter software clicks button to emit red light communication sends ABF or computer software clicks button to turn off the red light 13 The communication sends SDC XX to set the power percentage XX repr...

Page 50: ...r works by means of communication so there is a time delay of at least 10 MS when the red light is turned on and off When the red light is on the laser cannot be set to Ready position Only when the re...

Page 51: ...of A2 xp2 1 and PIN 2 MOD signals of xP1 5 6 3 Red light control When both A1 and A3 of xP1 are set high the laser is in the red light internal control mode and the red light is controlled by the com...

Page 52: ...ation methods 1 Turn the knob switch of the rear panel to on 2 Turn the key switch to on 3 Open the computer software 4 Click the red light ON button to view the red light 5 Turn off AD mode and exter...

Page 53: ...ation in ON mode Operation methods 1 Turn the knob switch of the rear panel to ON 2 Turn the key switch to ON 3 Open the computer software 4 Click the red light ON button to view the red light 5 Turn...

Page 54: ...mission external control set by power analog on the ON mode Operation methods 1 Turn the knob switch of the rear panel to ON 2 Turn the key switch to ON 3 Open the computer software 4 Click the red li...

Page 55: ...ignal 6 4 Emission external control through programming mode on the ON mode Figure 28 Wiring diagram of Emission external control through programming mode on the ON mode Operation methods 1 Turn the k...

Page 56: ...The lifting edge of MOD signal starts wave Note high level time of MOD must be more than program operation if MOD gives the falling edge in advance the computer software will show that the laser progr...

Page 57: ...connects 24V and turn on red light XP1 A5 connects 0V after checking optics and turn off red light 6 XP1 C1connects 24V main power on You can also directly press the laser button or the main power ON...

Page 58: ...peration methods 1 Turn the knob of the rear panel to ON button 2 Turn the key switch to REM 3 Short Pin8 Pin9 of XP2 4 XP1 A1connects 24V 5 XP1 A5 connects 24V and turn on the red light XP1 A5 connec...

Page 59: ...ftware sets power XP1 A2 connects 24V control board outputs MOD signal 6 7 Programming mode in REM mode Figure 32 Wiring diagram of programming mode on REM mode Operation methods 1 Turn the knob switc...

Page 60: ...ON button in the main power supply of the upper computer software 7 Wait for Ready button 8 XP1 A8 14 selects the pre executed program number and XP1 A2 sets high level to start operating the program...

Page 61: ...value for each command received The return value generally contains the command content itself If the returned content contains a numeric value or contains an error type the returned command content i...

Page 62: ...SPRR 1000 r Return SPRR 1000 r ERR input Err r ERR Out of Range r ERR Duty Cycle too High r ERR Duty Cycle too Low r SPW 100 Duty 100 r SDC Set Diode Current The set value must be less than 100 and a...

Page 63: ...corrected and output after filtering so the response time of AD analog is larger than that of through mode Send ECM r Return ECM r DCM Disable Calibration Mode AD analog response time is less than 10...

Page 64: ...Bit 6 Normal Sub controlling communication Abnormal Bit 7 Normal Sub module Abnormal Bit 8 Guide red light off Guide red light on Bit 9 The laser is not ready The laser is ready Bit 10 QCW mode off Q...

Page 65: ...ff Wave mode on Bit 23 Surge protector Normal Surge protector failure Bit 24 Normal Low temperature fault Bit 25 Normal Humidity alarm Bit 26 Normal Water flowmeter 1 Flow Alarm Bit 27 Red light inter...

Page 66: ...td User Guide of RFL C30000XZ 58 8 1 Main interface of PC software The PC software s main interface is shown in Figure 34 Figure 34 PC software display main interface 8 2 Multi laser Control Area Mult...

Page 67: ...ected laser After the communication established the lower left status display shows that the network connection is ok shown in Figure 36 Figure 36 communication status interface between PC software an...

Page 68: ...td User Guide of RFL C30000XZ 60 Figure 37 Procedure for adding a laser to the PC software 8 2 2 Modify laser IP After the laser connection has been established select the IP address of current laser...

Page 69: ...ogies Co Ltd User Guide of RFL C30000XZ 61 Figure 38 Modify the IP address of laser 8 3 Main working status display The laser s main status display is as shown in Figure 39 Table 13 Figure39 diagram o...

Page 70: ...r is not ready Alarm light indicates alarm status of current laser yellow laser is abnormal gray laser is normal Emission light indicates the working model of the current laser red laser is in working...

Page 71: ...n power linear correction mode in which control system automatically adjusts the laser s output power It makes the output power linear with a longer response time for AD analog in this mode longer tha...

Page 72: ...ction light out control display area explanation Display Explanation Main power button Click ON main power on click OFF main power off External control mode Click ON activate laser external control Cl...

Page 73: ...button Figure 43 Laser programming mode test area display interface 8 3 5 Power slow rise down parameter setting area The interface of the laser power slow rise fall parameter setting area is shown i...

Page 74: ...rameter display area The display interface for laser parameter display area is shown in Figure 46 The module status is used to shield the faulty module the green light indicates the number of modules...

Page 75: ...nterface 8 6 PC software operating mode selection The laser operating mode is set by the PC software Its operating interface is show in Figure 48 The interpretation of the various patterns can be foun...

Page 76: ...software interface Diagnostic mode Displays laser status and parameters for diagnosis purposes Authorization mode Time limited locking function can be set on laser Debug mode You can modify laser par...

Page 77: ...of RFL C30000XZ 69 Figure 49 Language selection interface 8 8 Authorization time limited locking 8 8 1 Authorization on user mode The authorization settings in user mode are shown in Figure 50 Laser...

Page 78: ...used as an authorization code generator a The locking time setting can set the effective using time of laser b The terminal password is set for the laser locking party The terminal code can only be s...

Page 79: ...ngs operating interface on authorization mode 8 9 About Laser relevant information such as date of manufacture model serial number controlling serial number token version number system information and...

Page 80: ...nt information query interface 8 10 XP1 interface status indication in diagnostic mode The laser interface status indicator interface is shown in Figure 53 It is convenient to view the interface statu...

Page 81: ...User Guide of RFL C30000XZ 73 Figure 53 The interface status in diagnostic mode 8 11 Log in diagnostic mode Laser s working log interface is shown in Figure 54 User can query work log by entering the...

Page 82: ...Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 74 Figure 54 Laser s working log interface 8 11 1 Download log Log download interface is shown in Figure 55 Figure 55 Log download int...

Page 83: ...erface 8 11 3 Downloaded file address The file address query interface for all download information is shown in Figure 57 Figure 57 the file address query interface for all downloaded information 8 12...

Page 84: ...r Technologies Co Ltd User Guide of RFL C30000XZ 76 Figure 58 Module parameters query interface in diagnostic mode 8 13 Programming settings programming editing The laser programming settings interfac...

Page 85: ...of wave bars inside the current laser Operating interfaces of viewing the number of wave bar stored inside the current laser is shown in Figure 60 The software automatically lists the number of wavel...

Page 86: ...terfaces of wave bar stored inside the current laser 8 13 2 Check programming content To check the programming contents in the current laser programming mode is shown in Figure 61 The program automati...

Page 87: ...ure 62 Interface of empty all programming stored in the current laser programming mode 8 13 4 Edit Programming Programming editing when the laser is working in programming mode as shown in Figure 63 S...

Page 88: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 80 a Select the pre edited programming number b add command type...

Page 89: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C30000XZ 81 C save command d type the command code into laser...

Page 90: ...Command meaning in laser working status is shown in Table 17 Table 17 command meaning in laser working status Code 1 Byte Parameter1 2 bytes Parameter 2 4 bytes Note 1 Stop none none The program end c...

Page 91: ...gnal high level output 7 EXT Power 1 0 10V 2 9 Warranty Repair and Return 9 1 General Warranty After all the products manufactured are delivered according to the order or specifications Raycus will gu...

Page 92: ...anies WARNING It is the customer s responsibility to understand and follow operating instructions in this User Guide and specifications prior to operation failure to do so may void this warranty Acces...

Page 93: ...f RFL C30000XZ 85 The above product warranty and service terms of Raycus are for users reference only and the formal service and warranty contents are subject to agreement in the contract 2021 Wuhan R...

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