Raycus RFL-C1500X User Manual Download Page 38

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Wuhan Raycus Fiber Laser Technologies Co., Ltd.

User Guide of RFL- RFL-C1500X/C2000X

In addition to the above, if there are any questions or errors in using of the laser, you can

contact

Raycus

to get help.

Summary of Contents for RFL-C1500X

Page 1: ...Continuous Wave Fiber Laser User Guide RFL C1500X RFL C2000X Wuhan Raycus Fiber Laser Technologies Co Ltd ...

Page 2: ...on 6 2 1 Features 6 2 2 Model Configuration 6 2 3 Package Contents 7 2 4 Unpacking and Inspection 7 2 5 Operation Environment 8 2 6 Precautions for Use 9 2 7 Specifications 9 3 Installation 10 3 1 Dimensions 12 3 2 Output Cables and installation 13 3 3 Cooling Requirements 14 3 4 Installation Procedure 16 4 Using the Product 18 4 1 Front Panel 18 4 2 Rear Panel 19 4 3 Power Connection 20 4 4 Inter...

Page 3: ...er Guide of RFL C1500X C2000X 4 8 Steps of shutting down 32 5 Alarms and Solutions 33 5 1 Alarms Display 33 5 2 Alarm solutions 33 6 Warranty Return and Maintenance 37 6 1 General Warranty 37 6 2 Limitations of Warranty 37 6 3 Service and Repair 37 ...

Page 4: ...h CAUTION Refers to potential a hazard that may leads to a minor personal injury or product damage 1 2 Laser Classification This series of lasers are classified as a high power Class 4 laser instrument according to the European Community standards EN 60825 1 clause 9 This product emits invisible laser radiation at or around a wavelength of 1080 nm and the total light power radiated from the optica...

Page 5: ...ty eyewear being used protects against light emitted by the device over its entire range of wavelengths Please verify that the personal protective equipment e g enclosures viewing windows or viewports eyewear etc being utilized is adequate for the output power and wavelength ranges listed on the product 1 3 Safety Labels The position of the safety labels on products varies depending on the model o...

Page 6: ... Class 4 Laser Product 3 Class 2M Laser Product Label for Guide Laser 4 CE Compliance 5 Identification Plate 6 Laser Radiation Hazard Label 7 Electrical Hazard 1 4 Optical Safety Any dust on the end of the collimator assembly can burn the lens and damage the laser CAUTION If the output of the device is delivered through a lens with an anti reflection coating make sure that the lens is of good qual...

Page 7: ... 1 6 Other Safety Rules 1 Never look directly into the laser output port when power is supplied to the laser 2 Avoid using the laser in a dim or darkened environment 3 If this device is used in a manner not specified in this document the protection provided by the device may be impaired and the warranty will be voided 4 There are no operator serviceable parts inside and all maintenance must be per...

Page 8: ...asily inserted into user s apparatus Main Features Excellent beam quality High quality fiber output High Power Stability Continuously tunable output power quick switching response Maintenance free operation High wall plug efficiency Convenient control interface High frequency modulation Applications Cutting Welding 3D Printing Scientific research 2 2 Model Configuration The series of Raycus contin...

Page 9: ...igned to provide maximum protection Upon delivery please inspect all packaging for evidence of mishandling or damage If you find any evidence of mishandling please save the damaged material and contact the shipping agent and Raycus immediately Remove all the contents from the packing case Take extra care when removing the unit out of the packing case to ensure that the fiber optic cable is not twi...

Page 10: ...ive Humidity 70 Warning 1 Ensure reliable grounded before using the laser 2 The laser output is connected to the output cable Please check the laser output carefully to prevent dust or other contamination Use special paper when cleaning the laser output lens 3 If the laser is used in accordance without the method specified in this manual the laser may be in abnormal working state and cause damage ...

Page 11: ...ctly will damage the device 2 Failure to follow the instructions may cause malfunction and damage to the device such damage is not covered by warranty 3 It is very important to ensure the cleanness of the calibrated laser output head otherwise it will cause irreparable damage to the laser 4 Please inspect the output head carefully for dust or other contaminations Use appropriate lens paper to clea...

Page 12: ...5 Nominal Output Power Output Power Instability 1 5 Nominal Output Power Operation Time 5h Ambient Temperature 25 1 Modulation Frequency Hz 1 5 000 Nominal Output Power Red Guide Laser Power mW 0 5 1 Optical Output Characteristics of QBH head Beam Quality BPP 2 5 mm mrad Nominal Output Power Fiber Core Diameter μm 50 with 25 100 200 options Delivery Cable Length m 20 Length customizable Electrical...

Page 13: ...ogies Co Ltd User Guide of RFL RFL C1500X C2000X Other Characteristics Dimensions W H D 91 3 48 0 235 include handles Weight kg 70 Operating Ambient Temperature 10 40 Humidity 70 Storage Temperature 10 60 Cooling Method Water Cooling ...

Page 14: ...1500X C2000X 3 Installation 3 1 Dimensions Figure 3 shows dimensions of RFL C1500X C2000X take RFL C2000X for example RFL C1500X has the same dimensions Figure 2 a Front panel view of RFL C1500X C2000X unit mm Figure 2 b Rear panel view of RFL C1500X C2000X unit mm ...

Page 15: ... Raycus Fiber Laser Technologies Co Ltd User Guide of RFL RFL C1500X C2000X Figure 2 c Top and Side view of RFL C1500X C2000X unit mm 3 2 Output Cables and Installation Figure 3 Dimensions of QBH Output Head ...

Page 16: ...ing Requirements Table 7 Cooling Requirements Model 1500X 2000X Cooling Capability W 4500 6000 Minimum Flow L min 15 Maximum Pressure Bar 7 Pipe Inner Diameter mm 19 19 Water temperature of cooling system 25 1 1 The water temperature setting of cooling system 25 0 5 RFL C1500S C2000S 2 Coolant requirements The cooling water is pure water It is recommended to use pure drinking water In order to pre...

Page 17: ...re of liquid greater than the saturated dew point 5 Additive to the liquid satisfies the requirements of PH value and size of solid residual practicals as above Radius of the bending of the armored pipe off work state i e transportation and reservation minimum radius of bending 20 cm in work state minimum radius of bending 30 cm Long term vibration 2 G Impact action 10 G 4 Other requirements for c...

Page 18: ...nnect the power cable and control cable to the product when power supply is OFF 4 Insert the water pipes into the inlet and outlet 5 Check the output head and clean it if necessary This procedure must be performed by Raycus personnel or person authorized by Raycus Make sure the environment is clean or the output cable may be contaminated 6 Prevent the delivery cable from treading pinching or exces...

Page 19: ...he laser CAUTION The laser output optical cable should be kept as natural as possible and not be distorted The too small bending radius of the output fiber cable will damage the laser CAUTION Make sure the aperture and the cavity of the processing head is clean Keep the protective cap properly prevent it from contamination Or the aperture will be contaminated when capped ...

Page 20: ...s the front panel of RFL C1500S C2000S take RFL C2000S for example RFL C1500S has the same front panel 1 3 6 5 2 4 Figure 4 Front Panel View of RFL C1500X C2000X 1 REM OFF ON Key switch the power switch of the laser Insert the key Item 6 in Figure 8 9 either turn the key clockwise to the ON position or counterclockwise to REM position will power on the laser Then the laser will enter a control mod...

Page 21: ...d 5 ALARM Alarm indicator indicates an error condition when the yellow LED illumines 6 EMERGENCY STOP Press it down to stop the laser immediately Turn it clockwise to release but the laser cannot start before it s powered on with key switch for a second time 4 2 Rear Panel Figure 12 shows the rear panel of RFL C1500S C2000S take RFL C2000S for example RFL C1500S has the same rear panel Figure 5 Re...

Page 22: ...dried by the dryer then filtered by 5μm particle and 0 3μm particle filter and 0 1μm atomized lubricator The temperature of CDA must be conditioned in the range of 5 40 and the highest dew point is 0 It is suggested the temperature of CDA is 5 below the temperature of cooling water The pressure of CDA is below 0 1MPa the flow rate is 10 LPM and the outer diameter of pipe mated with the connector i...

Page 23: ...2 L3 Phase Line PE Protective Earth Note One end of the power cord is a plug insert it into the socket AC INPUT on the rear panel Notice that the plug is wrong side preventing After inserting it lock it with the lever 4 4 Interface Definitions 4 4 1 CTRL INTERFACE Definitions The CTRL INTERFACE is for laser control the designation and definition is below Figure 6 CTRL INTERFACE Table 9 Definitions...

Page 24: ...point 13 Analog Output Power Monitor Analog Output 0 5 0Vdc 10 mA 30µs Analog Output 0 5 VDC Refer to factory inspection report for details 14 Isolated Analog Com Return Return for signals on pins 12 13 15 Modulation Digital Input 24Vdc 6 mA 20µs 5 24 VDC Input 16 Modulation Return Return for signal on pin 15 17 EXTVCC Source Input 24Vdc 100mA 1ms Ex t e r n a l So u r c e Inp u t 18 Emission Enab...

Page 25: ...connected the laser will immediately stop working and the laser Ready signal will go low The laser has pre shorted the 6 and 7 pins before shipment If it is not connected the InterLock error will be displayed after the laser is powered on Caution Service Security Interface should not connect to any active signal or the interface will be damaged and the laser will report error 4 4 3 TCP IP Interfac...

Page 26: ...4455667788 After the verification is passed read or set the new laser IP address Step 3 If you use Raycus software to control the laser you need to find the folder where the Raycus software is located open the laser configuration file config xml and write the newly laser IP address If you do not use Raycus software please go to step 4 Step 4 Configure TCP IP select Use the following IP address man...

Page 27: ... Connection 4 5 Steps of Installation 1 Carefully take out the laser from the box and move it to the installing position and then lock the casters 2 Remove the output cable protective cap and check the output lens for dust with strong light and clean it if necessary then cover the output cable protective cap ...

Page 28: ...E STOP on the front panel of the laser has been pressed down 1 Make sure that the pins 6 and 7 of DB9 SERVICE interface are closed 2 Turn on the chiller and check leakage If there is no water leakage turn off the chiller and wait for the laser to turn on 3 Turn on the air switch and release the emergency stop switch Note RFL C1500S 2000S has an air conditioner and it starts to run as the emergency...

Page 29: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL RFL C1500X C2000X 4 7 Control Modes 4 7 1 Wiring in different modes Figure 8 Wiring in RS 232 mode Figure 9 Wiring in AD mode ...

Page 30: ...rolled by the user s modulation signal provided by the external MOD interface For the time sequence diagram see 4 7 5 Control sequence diagram Gate Mode When the duty cycle of the internal pulse is less than 100 the laser operates in Gate mode The laser is controlled by the MOD signal and internal frequency MOD signal is used to start and stop internal pulse signal For the time sequence diagram se...

Page 31: ... s modulation signal provided by the external MOD interface See 4 8 to get the process of laser shutting down 4 7 4 AD mode When PIN 20 21 of the DB25 control interface is applied to 24V the laser enters the external AD mode and the power of the laser is controlled by the voltage obtained by PIN 12 13 1V 10 power 10V 100 power When PIN 20 21 is applied to 0V or left floating the power of the laser...

Page 32: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL RFL C1500X C2000X Figure 11 Control sequence diagram of Pulse mode Figure 12 Control sequence diagram of External AD mode ...

Page 33: ...er on the laser POWER green indicator is illuminated and the red guide laser is output The red guide laser is off when LASER button in front panel is pressed down or command EMON is sent via RS 232 while the red laser is on when LASER is released or command EMOFF is sent via RS 232 CAUTION The red laser and the laser emission cannot be output at the same time If there is no red light output please...

Page 34: ...1 Turn off the emission 2 Turn the key switch to the OFF position and release LASER button 3 Turn off the chiller 4 If the product have air conditioner please waiting 10 minutes for the air conditioner to continue working If the laser does not have air conditioner please ignore this step 5 Disconnect the air switch 6 Cover the output head protection cap ...

Page 35: ...ny alarm occurs except for Interlock alarm when the laser is running the homepage will display the alarm that occurs and the ALARM light yellow on the front panel of the laser will light up the laser will stop emitting and lock When the Interlock is abnormal the output of Ready signal is low and the Interlock state is abnormal in the software homepage but the laser is not locked and the ALARM ligh...

Page 36: ...onstant current driver board inside the laser is abnormal Solution Restart the laser If this error continues to occur please contact Raycus Laser Out Alarm Instruction 1 Laser Out Alarm immediately occurs when the laser is powered Solution The laser will autolock after two times of this error occurs successive please contact Raycus 2 The laser will get this error when it does not emit with correct...

Page 37: ...ctly and the water connection is correct When the water cooling system works normally and the water temperature drops below 30 C restart the laser If the alarm continues please contact Raycus Low temperature alarm please check if the actual water temperature of the water is too low In addition a low ambient temperature may also cause a low temperature alarm when the laser is cold Please wait until...

Page 38: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL RFL C1500X C2000X In addition to the above if there are any questions or errors in using of the laser you can contact Raycus to get help ...

Page 39: ...ntenance damages caused by those who are not from Raycus due to excessive use or not following the instructions Customer has the responsibility to understand and follow this instruction to use the device Any damage caused by fault operating is not warranted Accessories and fiber connectors are excluded from this warranty According to the warranty client should write to us within 31 days after the ...

Page 40: ...changes in design or constructions of any of our products at any time without incurring any obligation to make changes or install the same on units previously purchased All the items about warranty and service above provided by Raycus are for user s reference formal contents about warranty and service are subject to the contract 2018 Wuhan Raycus Fiber Laser technologies Co Ltd All Rights Reserved...

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