Rayburn Cookmaster 300K Installation & Servicing Instructions Manual Download Page 6 | Manualshive

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High Chimney Draughts

A well sealed, tall exposed chimney on a hill, is an instance where generated draughts could be excessive and
must be controlled.

Page 6 of 23

EINS 511985

26/10/2006

file://\\server1\docs\NetCDs\Aga%20Product%20Information%20Spares%20and%20Tec...

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Summary of Contents for Cookmaster 300K

Page 1: ...njurious to health and safety see below for information Firebricks Fuel beds Artificial Fuels when handling use disposable gloves Fire Cement when handling use disposable gloves Glues and Sealants exercise caution if these are still in liquid form use face mask and disposable gloves Glass Yarn Mineral Wool Insulation Pads Ceramic Fibre Kerosene Gas Oil may be harmful if inhaled may be irritating t...

Page 2: ...TMENT UNDER THE REMIT OF BUILDING CONTROL OR INSTALLATION BY AN OFTEC REGISTERED 105 TECHNICIAN CLASSED AS A COMPETENT PERSON WHO CAN SELF CERTIFY HIS OWN WORKS REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised ...

Page 3: ...ge tank and pipeline details DESN 510210 INSTALLATION INSTRUCTIONS The installation of the appliance must be in accordance with the relevant requirements of the current Building Regulations current I E E Wiring Regulations and the byelaws of the local Water Authority Page 3 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 4: ...p plate OIL STORAGE See fig 1 The minimum recommended oil tank size is 1400 litres 300 gallons and the Codes of Practice governing its installation are covered by BS 5410 The requirements for mild steel tanks should be to BS 799 Part 5 Plastic Oil Tanks to OFTEC Standard OFS T100 The oil storage tank must be positioned with the bottom of the tank not less than 630mm and the top not more than 3 2m ...

Page 5: ...e fitted and installed to BS 7566 Use of older existing chimneys Older chimneys must be swept thoroughly and a suitable flexi liner fitted Chimney Terminations All chimneys should terminate above the highest roof ridge level in accordance with current Building Regulations and statutory requirements as outlined in BS 6461 Part 1 and BS 7566 Parts 1 to 4 However well designed constructed and positio...

Page 6: ... sealed tall exposed chimney on a hill is an instance where generated draughts could be excessive and must be controlled Page 6 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 7: ... a flue stabilizer must be fitted either in the flue pipe or chimney but in the same room as the appliance Flue Gas Temperature Page 7 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 8: ...water systems the hot water storage vessel should preferably be of the indirect cylinder of calorific type 2 The hot water storage vessel should be insulated preferably with not less than 75mm thick mineral fibre or its equivalent 3 Pipework should be insulated to help prevent heat loss and possible freezing particularly where pipes are run through roof spaces Cisterns situated in area which may b...

Page 9: ...an 5m each in length and provided the cylinder and pipes to the cylinder are insulated NOTE The appliance MUST NOT be operated if the water system is out of operation or has been drained Fig 3 Typical Gravity System DESN 511035 Corrosion Inhibitor A corrosion inhibitor can be used when installing this appliance to an Indirect hot water cylinder only If the cylinder is very close to the cooker a to...

Page 10: ...oors should be sealed against the passage of smoke and flame PRELIMINARY INSTALLATION The appliance is delivered in a fully assembled condition with the exception of the following items which are supplied separately packed and require assembly 1 Complete but dis assembled oil burner with spare set of wicks 2 Oil Constant Level Valve and Support Bracket 3 Flue Outlet Assembly 4 Handrail Tube 5 Appl...

Page 11: ...with sampling hole at front Place horizontal baffle on spigot and locate flue outlet hood on baffle supported by internal screws See Fig 7 3 Locate and fit flue pipe into flue socket sealing joint with fire cement 4 Connect and terminate the flue system in accordance with standard practice 5 Coat the male thread of the oil burner pipe assembly elbow with oil resistant jointing compound and screw i...

Page 12: ...of the oil control valve body measures a vertical height of 256mm from the valve body mark to the base plate level NOTE IF THE APPLIANCE IS MOUNTED ON A PLINTH ADD THE HEIGHT OF THE PLINTH TO THE DIMENSION GIVEN CHECK USING A SPIRIT LEVEL THAT THE TOP OF THE VALVE IS LEVEL IN ALL DIRECTIONS BURNER INSTALLATION 1 Open outer burner door and lift remove inner burner door 2 Withdraw oil burner base as...

Page 13: ...ow on the outlet of the oil control valve NOTE KINKING OF THE OIL FEED PIPE MUST BE AVOIDED OTHERWISE AIRLOCKING WILL OCCUR ALWAYS RUN THE PIPE TO A LOW LEVEL POINT THEN GRADUALLY PROVIDE A CONTINUAL UPWARD SLOPE TO THE BURNER 5 Connect oil supply tank feed pipe to inlet of oil control valve open all oil valves to allow oil into control valve It may be necessary to purge the oil line to prevent ai...

Page 14: ... 8 Burner assembly 308K Boiler Model DESN 511029 Fig 8A Burner assembly 300K Non Boiler Model Page 14 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 15: ... to purge the oil line to prevent airlocking 2 Depress the trip lever D on the front of the oil control valve A and turn cooker oil control knob C to No 6 setting See Figs 11 12 Fig 9 Boiler Model Only Page 15 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 16: ...m deep where oil enters the oilways of the burner base To correct the oil depth adjust the oil control valve height via the adjusting screws between the valve and mounting bracket Re check the oil burner and valve are level in all directions Page 16 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 17: ...11910 General a Turn oil valve control knob to OFF disconnect the copper pipe connection at the burner base and Page 17 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

Page 18: ...Fire the high fire adjusting screw is visible through the same aperture Turn adjusting screw anti clockwise to increase flow and clockwise to decrease flow 5 Now turn the cooker oil control valve knob C on the oil control valve to No 6 High Fire and check rate AGAIN ALLOW TIME AS ABOVE FOR THE OIL RATE TO SETTLE If incorrect adjust high fire rate by turning the high fire adjusting screw as shown o...

Page 19: ...fire rate ii At high fire rate WARNING NEVER ATTEMPT TO RELIGHT A HOT BURNER DO NOT TURN ON UNTIL THE BURNER IS COOL 9 The cooker burner will gradually increase its oil rate and raise the temperature of the oven taking about 21 2 hours from cold to attain an oven temperature of 200 C 400 F leaving the cooker oil control valve knob C at its No 6 setting Re set the cooker oil control valve knob C to...

Page 20: ...HEN NOT USED FOR COOKING THEN TURNING TO THE APPROPRIATE NUMBER WHEN REQUIRED TURNING OFF THE COOKER IS NOT RECOMMENDED UNLESS SERVICING IS REQUIRED NOTE SMOKE SMELL EMITTED DURING INITIAL USAGE Some parts of the cooker have been coated with a light covering of protective oil During initial operation of the cooker this may cause smoke smell to be emitted and is normal and not a fault with the appl...

Page 21: ...ush any carbon deposits from shell assembly and top heat baffle Check the burner wicks and replace in the reverse order of dis assembly NOTE EXAMINE THE VAPOURISING CHAMBER PLATE IS FITTED CORRECTLY THE LIGHTING PORT IS AT THE FRONT OF THE SHELL ASSEMBLY AND THAT THE SHELLS ARE SEATED CORRECTLY ON THE BASE REPLACE THE HEAT BAFFLE BUT DO NOT OFFER BURNER ASSEMBLY TO APPLIANCE YET TO CLEAN THE BOILE...

Page 22: ...emove metering stem and clean then check sealing grommet is satisfactory Replace if worn After refitting metering stems ensure it is operating freely under the spring tension TO REMOVE OVEN TEMPERATURE INDICATOR 5 a Open main oven door fully and remove four screws securing inner lining panel to outer door casting b Remove inner lining panel and slagwood insulation c Unscrew two hexagon nuts securi...

Page 23: ...Page 23 of 23 EINS 511985 26 10 2006 file server1 docs NetCDs Aga 20Product 20Information 20Spares 20and 20Tec ...

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