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It is important that servicing is carried out by a
competent service engineer, and it is recommended
that a contract be made with a registered installer.

The householder should be advised to turn OFF the
cooker control knob 

B

the night before, the day of the

service, so that the appliance will be cooled down by the
following morning, in readiness for servicing. Before
commencing any servicing, turn OFF the gas supply at
the appliance gas service cock (below cooker burner
control valve).

WARNING: DISCONNECT FROM ELECTRICITY
SUPPLY AND REMOVE PLUG BEFORE
COMMENCING SERVICING.

Oven Door Fit - 

Both doors must be checked and

adjusted if necessary to ensure the alignment with the
door catch is correct, the keep is secure and the oven is
sealed when the door is closed.

To Obtain Servicing Access - Fig. 1.

To obtain servicing access to main gas burner, gas control
and heat exchanger, proceed as follows:
a. Lift out the hotplate.
b. Open the outer burner door 

A

and lift it off.

c. Disconnect the main burner inlet union

connection below valve.

d. Loosen the two tap fixing screws and remove the

two lower fixing screws on the burner front plate.

e. Lift up the burner front plate and draw carefully

forward.

f.

Lift up the burner front plate and draw carefully
forward.

To Service Main Burner

Gently brush away any deposit on burner and examine
gas ports. Remove any lint or fluff from injector and
venturi entrance, and check pilot burner assembly for
damage, and probe bracket for correct alignment.

DO NOT USE WIRE TO CLEAN INJECTOR ORIFICE.

To Service Pilot Burner

Remove pilot burner as instructed in ‘Replacement of
Parts’ in Section 5.
Remove pilot injector and check to see if it is free of
deposit with a tooth brush bristle or similar if necessary.

DO NOT USE WIRE TO CLEAN INJECTOR ORIFICE.

Examine probe end of flame failure device and replace
flame failure probe if probe end is badly pitted, corroded
or malfunctioning.

To Clean Heat Exchanger and Flueways

a. Replace the main and pilot burner assembly as

previously described.

b. Place a layer of paper on combustion chamber

baseplate.

c. Examine insulation panels for any sign of

deterioration, replace if necessary.

d. Remove layer of paper with fallen debris.
e. Check that oven top is free of deposit and brush

in between ribs on hotplate underside.

f.

Examine soft rope seal located on the underside of
hotplate baffle plate, Replace if worn or frayed.

g. Examine soft rope seal located around hotplate

aperture in top plate. Replace if frayed or damaged.

h. Re-fit the main and pilot burner assembly in

reverse order of assembly. Test all disconnected
joints for gas soundness.

i.

Replace hotplate ensuring that the underside ribs
lie over the combustion chamber.

j.

Turn ON appliance service cock on outside of
appliance. Light pilot and turn oven control knob
to confirm the burner lights satisfactorily in
accordance with lighting instructions.

Only to be carried out by a competent Service
Engineer.

1. Oven Temperature Indicator

a. Open main oven door and remove from cooker.

Place enamelled side on a cloth to protect it, and
remove four screws securing inner lining panel to
outer door.

b. Remove inner lining panel and slagwool insulation.
c. Unscrew two hexagon nuts securing indicator to

outer door and remove indicator.

d. Fit replacement indicator in reverse order of 

dismantling.

e. Seal indicator to door with heat resistant string

and seal with fireclay.

f.

Reassemble as c, to a, above.

2. Thermocouple

a. Remove burner assembly as detailed in Servicing

Schedule.

b. Remove thermocouple from gas valve.
c. Remove thermocouple from pilot burner.
d. Replace with new thermocouple assembling in

reverse order.

e. Reassemble burner assembly into cooker.

3. HT Spark Lead

a. Remove burner assembly as detailed in Servicing

Schedule.

b. Remove HT Spark Lead from Piezo Spark Generator.
c. Remove HT Spark Lead from Spark Electrode.
d. Replace with new HT spark lead, reassembling in

reverse order.

e. Reassemble burner assemblies into cooker.

8

Servicing Instructions

ANNUAL SERVICING

SERVICE SCHEDULE

REPLACEMENT OF PARTS

Summary of Contents for 200 G

Page 1: ...E APPLIANCE 1 01 10 EINS 510974 raywarranty aga web co uk INTRODUCTION INSTALLATION INSTRUCTIONS Technical Specification Natural Gas Heat Input 5 6kW Pressure G20 20mbar G25 25mbar Injector Size 1 82 Bray 460 Pilot Size 38 36A LP Heat Input 6 3kW Nominal Rate G31 Propane 489 g h G30 Butane 497 g h Inlet Pressure G31 Propane 37mbar G30 Butane 28mbar Injector Size 1 27 Bray 220 Pilot Size 4209 Consu...

Page 2: ... A flue pipe constructed in a to c should form the initial connection to lined chimneys Where a chimney is to be used which is not composed of or lined with a non porous acid resistant material it should be lined with a stainless steel flexible flue liner The internal diameter of the liner must be not less than 100mm and the number of joints must be kept to a minimum If the flue liner is not to be...

Page 3: ...grammer is available which will provide a timing feature to switch the main oven to the desired temperature setting as and when required See Fig 3 13m3 h of fresh air is required 60m3 h of fresh air is required THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH REGULATIONS IN FORCE General The appliance is floor mounted and must have the following minimum clearances for servicing installation Bet...

Page 4: ...g care not to damage the enamelled painted components of the floor covering in the room and insert suitable rollers beneath the base plate to aid positioning of the appliance When in position remove rollers and continue assembly NOTE IF THE REAR WALL IS OF COMBUSTIBLE MATERIAL THERE MUST BE AN AIR GAP OF 25mm BETWEEN THE WALL AND REAR OF APPLIANCE FIT REAR DISTANCE BRACKET AS SHOWN IN FIG 5 2 Asse...

Page 5: ...is in line with pipework 5 Turn the control knob B to the ignition symbol and depress it fully 6 Keeping control knob B depressed fully simultaneously press Piezo Spark Generator C repeatedly until the pilot flame lights This is visible through the sight glass F Fig 7 A few seconds must be allowed for the gas to reach the pilot burner 7 Continue to hold down Control Knob B for at least 15 seconds ...

Page 6: ...6 Fig 7 ...

Page 7: ...ow cooking load or idling conditions and the thermostat set to give the appropriate oven conditions when cooking see the Rayburn Cook Book for recipes The cooker burner provides heat for two ovens and hotplate A main gas service cock is incorporated below the cooker burner control valve Operation The burner K has a permanent pilot light H protected by a flame supervision valve Turning ON the main ...

Page 8: ...lean Heat Exchanger and Flueways a Replace the main and pilot burner assembly as previously described b Place a layer of paper on combustion chamber baseplate c Examine insulation panels for any sign of deterioration replace if necessary d Remove layer of paper with fallen debris e Check that oven top is free of deposit and brush in between ribs on hotplate underside f Examine soft rope seal locat...

Page 9: ...ufficiently to enable the phial to be removed from its clips push the phial towards the rear of the oven to release it from the front bracket j The thermostat can now be removed k Straighten an equivalent length of capillary on the new thermostat taking care when doing so not to kink it l Feed the capillary back through the front tube into the oven and relocate the capillary in the support bracket...

Page 10: ...10 Fig 8 ...

Page 11: ...11 ...

Page 12: ...licy of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Station Road Ketley Telford Shropshire TF1 5AQ England www rayburn web co uk www agacookshop co uk www agalinks com ...

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