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5.8 

INSTALLING  THE  APPLIANCE  FOR  REAR 

FLUE OUTLET (Fig. 13, 16, 17, 18).

            FOR APPLIANCE CLEARANCES SEE
            SECT. 4.4 AND SECT. 4.10

  

Use adhesive tape to attach the template to 

            the wall, making sure that the centre line is 
            vertical and that the clearance distance is no 
            less than that shown in fig. 13.

            -  Mark the two holes for the top fixing bolts to 

Mark the two holes for the top fixing bolts to 

               fix the boiler on the wall  as well as the 

               fix the boiler on the wall  as well as the 
               centre of the flue duct.

               centre of the flue duct.

- Detach the template from the wall.

- Detach the template from the wall.
- Use  a  10  mm  dia  drill  to  make  the  2  holes. 

- Use  a  10  mm  dia  drill  to  make  the  2  holes. 

Insert the plastic expansion  plugs.

Insert the plastic expansion  plugs.

- Cut or core drill a 105 mm dia hole for

- Cut or core drill a 105 mm dia hole for
  inserting the flue duct.

  inserting the flue duct.

  Fit the elbow header into the flue flange on the 

  Fit the elbow header into the flue flange on the 
  top of the boiler, positioning it towards the 

  top of the boiler, positioning it towards the 
  required direction (fig 13). 

  required direction (fig 13). 

              Important: Make sure that the inner 60 mm 

              Important: Make sure that the inner 60 mm 
              diameter of the  elbow header is inserted 

              diameter of the  elbow header is inserted 
              fully into the heat exchanger, and the 

              fully into the heat exchanger, and the 
              rubber seal is correctly fitted. 

              rubber seal is correctly fitted. 
              (Fig 17 item 65)

              (Fig 17 item 65)

  

 If using the horizontal flue duct and it is too 

  

 If using the horizontal flue duct and it is too 

             long  it can be shortened. Should it be  

             long  it can be shortened. Should it be  
             necessary to cut the flue always cut on right 

             necessary to cut the flue always cut on right 
             angles and ensure the cut is de-burred.

             angles and ensure the cut is de-burred.

             

             

Note

: Add 30 mm

Add 30 mm to allow for terminal rubber 

             wall seal (fig.10  item 127).  

  

 

  

 

             

             

Insert the flue assembly locating it onto the 

Insert the flue assembly locating it onto the 

             wall.

             wall.

             Lift the boiler on the wall, locating onto the top 

             Lift the boiler on the wall, locating onto the top 
             two fixing bolts. Tighten the two bolts using a 

             two fixing bolts. Tighten the two bolts using a 
             spanner to secure to the wall.

             spanner to secure to the wall.

            

            

Working above the boiler pull the flue exhaust 

Working above the boiler pull the flue exhaust 

            duct towards the boiler in order to engage tube 

            duct towards the boiler in order to engage tube 

(fig. 18 item 61) into its header. 

(fig. 18 item 61) into its header. 

 

Position flue into elbow header and push so as 

 

Position flue into elbow header and push so as 
to locate inner and outer flue correctly ensuring 

to locate inner and outer flue correctly ensuring 
a  good  seal  is  made  with  O-rings. Tighten  the 

a  good  seal  is  made  with  O-rings. Tighten  the 
two  screws  on  the  flue  flange  to  secure  the 

two  screws  on  the  flue  flange  to  secure  the 
elbow header in place

elbow header in place

            

            

Fit the terminal rubber wall seal and if 

Fit the terminal rubber wall seal and if 

            necessary terminal guard. 

            necessary terminal guard. 

            

            

Extension kits are available to order for flue 

Extension kits are available to order for flue 

            extension  of  up to a total overall length of 8 

            extension  of  up to a total overall length of 8 
            metres (fig.18).

            metres (fig.18).

            Each  extension  length  extends  the  pipe  by 

            Each  extension  length  extends  the  pipe  by 

approximately 1000 mm long up to a maximum 

approximately 1000 mm long up to a maximum 
of seven extensions.

of seven extensions.

       

       

           Extensions must be installed with the widened 

           Extensions must be installed with the widened 

end of the pipe and the tapered end of the flue 

end of the pipe and the tapered end of the flue 
pipe aimed towards the exhaust terminal. 

pipe aimed towards the exhaust terminal. 

            IMPORTANT:

 

            Inline flue bend - 1000 mm must be deducted 
            from overall length for each  90°bend. Obtuse 
            flue bend - 500 mm must be deducted from 
            overall length for each 135° bend 
            (see table 4).

 

5.9 

INSTALLING  THE  APPLIANCE  FOR  SIDE 
FLUE OUTLET (Fig. 14, 15, 16, 17, 18)

  

- Attach the template to the wall with adhesive

 

tape,  making  sure  that  the  centre  line  is 
vertical and that the distance from the centre 
line  to  the  nearest  side  wall  is  not  less  than 
measurement in fig.14.

g.14.

- Mark the two fixing bolt securing holes on the 

- Mark the two fixing bolt securing holes on the 

wall and extend the axis of the flue duct hole 

wall and extend the axis of the flue duct hole 
to the side wall ensuring it i

to the side wall ensuring it is horizontal.

Make  sure  flue  slopes  1.5°  down  towards 

the boiler and that there is a 25 mm fall per 
metre of the flue length.

-  Trace  the  centre  of  the  flue  duct  hole  and 

measure  distance  from  the  corner  of  the 
wall  (fig.14),  measure  the  distance  124  mm 
between  the  centre  of  flue  duct  hole  to  the 
corner. 

   Detach the template from the wall.
-  Use a 10 mm. dia drill to make the 2  holes for 

the  fixing  bolts.

  fixing  bolts.  In

  Insert  the  plastic  expansion 

plugs.  Core  drill  a  105  mm  dia.  hole  in  the 
side wall for inserting the flue duct.

   

            

Fit the elbow header into the flue flange on 

               the top of the boiler, positioning it towards 
               the required direction.

    

  Important: Make sure that the inner 60mm 

Important: Make sure that the inner 60mm 

              diameter of the  elbow header is inserted 

              diameter of the  elbow header is inserted 
              fully into the heat exchanger, and the 

              fully into the heat exchanger, and the 
              rubber seal is correctly fitted. 

              rubber seal is correctly fitted. 
              (Fig 17 item 65)

              (Fig 17 item 65)

        

               If using the horizontal flue duct and it is too  
               long it can be shortened.
               Should it be necessary to cut the flue  
               always cut on right angles and ensure the 
               cut is de-burred.   
            
               

Note

: Add 30 mm

Add 30 mm to allow for terminal 

               rubber wall seal (fig.10  item 127).  

             

Summary of Contents for HE 25 C COMPACT

Page 1: ...for guidance purposes only RAVENHEAT INTERNATIONAL s r l Via Dell Agricoltura 50 37059 Zevio VR IT Tel 045 6051578 Fax 045 6060662 e mail info ravenheat it Instructions for Use Installation and Servic...

Page 2: ...2...

Page 3: ...nless steel plate heat exchanger for super high heat transfer to domestic hot water supply Stainless steel plate heat exchanger for super high heat transfer to domestic hot water supply Built in frost...

Page 4: ...W VXFWLRQ V VWHP ZLWK WZR 7HFKQLFDO GDWD 6 1DW JDV VHSDUDWH UDWHG GLD SLSHV 7HFKQLFDO GDWD 6 3 H KDXVW RQ IODW RU VORSLQJ URRI VXFWLRQ 7HFKQLFDO GDWD 1DW JDV IURP YHUWLFDO ZDOO 7HFKQLFDO GDWD 6 3 KDXV...

Page 5: ...PRYH UHSODFH WKH EXUQHU 7R UHPRYH UHSODFH WKH KHDW H FKDQJHU 7R UHPRYH UHSODFH H SDQVLRQ YHVVHO 7R UHPRYH UHSODFH JDV YDOYH 7R UHPRYH UHSODFH SODWH KHDW H FKDQJHU 7R UHPRYH UHSODFH WKH ZDWHU SUHVVXUH...

Page 6: ...ck that the Central Heating system pressure is not less than 1 bar If it Heating system pressure is not less than 1 bar If it is below this it will be necessary to re pressurise the is below this it w...

Page 7: ...perature External temperature if the external probe is present Fan speed exemple 20 2000ppm Press ESC to esc INFO mode USER PARAMETERS for service people press the ESC and the arrow down buttons toget...

Page 8: ...ulty message message Stop boiler The boiler stops the operating cycle Stop boiler The boiler stops the operating cycle and waits for the disappearance of the cause of and waits for the disappearance o...

Page 9: ...Safety pressure relief valve 12 Water pressure 13 Automaticairvent 14 C H returnsensor 15 Fan 16 Expansionvessel 17 Sparkelectrode 18 Fluetemperaturesensor 19 Mainheatexchanger 20 Sensingelectrode 21...

Page 10: ...heatcutoffthermostat 11 CH ow sensor 12 Gas valve 13 Expansion vessel 14 Automatic air vent 15 Pump 16 Water pressure transducer 17 Safety pressure system 18 Diverter valve motor 19 Plateheatexchanger...

Page 11: ...uction of central heating and domestic hot water combined in one unit It is tted with an automatic domestic hot water priority valve It is possible to select either a summer or It is possible to selec...

Page 12: ...gas hot water heater When DHW is no longer required the burner When DHW is no longer required the burner and pump and fan will immediately turn o and pump and fan will immediately turn o This also ta...

Page 13: ...350 l h D H W ow rate 30 C rise 11 9 l min D H W ow rate 35 C rise 10 2 l min D H W ow rate 40 C rise 8 9 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 6200 rpm...

Page 14: ...D H W ow rate 30 C rise 11 9 l min D H W ow rate 35 C rise 10 2 l min D H W ow rate 40 C rise 8 9 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 6000 rpm 200 Hz m...

Page 15: ...h D H W ow rate 30 C rise 14 0 l min D H W ow rate 35 C rise 12 0 l min D H W ow rate 40 C rise 10 5 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 6600 rpm 220...

Page 16: ...D H W ow rate 30 C rise 14 0 l min D H W ow rate 35 C rise 12 0 l min D H W ow rate 40 C rise 10 5 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 6400 rpm 213 Hz...

Page 17: ...D H W ow rate 40 C rise 12 5 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 7300 rpm 243 Hz min 1200 rpm 40 Hz Qmw Input Net Max 36 0 kW min 4 0 kW D H W Pressur...

Page 18: ...rate 30 C rise 16 7 l min D H W ow rate 35 C rise 14 3 l min D H W ow rate 40 C rise 12 5 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 7100 rpm 236 Hz min 1200...

Page 19: ...rate 30 C rise 18 6 l min D H W ow rate 35 C rise 16 9 l min D H W ow rate 40 C rise 14 0 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 8300 rpm 220 Hz min 1200...

Page 20: ...W ow rate 30 C rise 20 1 l min D H W ow rate 35 C rise 17 3 l min D H W ow rate 40 C rise 15 1 l min 10 C Inlet temperature D H W temperature Max 60 C min 35 C Fan speed D H W Max 8100 rpm 213 Hz min...

Page 21: ...aller on the Gas Safe register www gassaferegister co uk Failure to install appliances correctly could lead to prosecution It is in your own interest and that of your safety to ensure the law is compl...

Page 22: ...a room containing a bath or shower any electrical switch or appliance control utilising mains electricity should be situated so that it cannot be touched by a person using a bath or shower A compartme...

Page 23: ...must be installed in accordance with the recommendations of BS 5440 Part 1 IMPORTANT NOTES For greater ue lengths see alternative ue instructions Flue must be positioned in a place not likely to cause...

Page 24: ...s carried naturally to air release to ensure air is carried naturally to air release points and water flows naturally to drain taps points and water flows naturally to drain taps It should be ensured...

Page 25: ...ontent calculate the total expansion see table 3 and add the total expansion see table 3 and add additional sealed expansion capacity as additional sealed expansion capacity as appropriate Fig 8 In ge...

Page 26: ...uilding Regulations It is recommended that you fit a primary It is recommended that you fit a primary water cleanser to the system We water cleanser to the system We recommend fitting a filter that wi...

Page 27: ...le pole isolator having use of a fused double pole isolator having a contact separation of at least 3 mm in all a contact separation of at least 3 mm in all poles The point of connection to the electr...

Page 28: ...5 5 FLUE TERMINAL POSITION 28...

Page 29: ...cutting joint securing 52 Self cutting joint securing screw screw 57 Elbow header 59 Rubber seal 60 56 Rubber seal 100 60 Fumes sample point 61 Flue exhaust duct 62 Air intake duct 69 Air sample point...

Page 30: ...ig 12a FLUE EXHAUST DEFLECTION BEND Fig 12a Flue exhaust de ection bend are also available These come in both 45 and 90 degree versions These bends t directly onto the ue exhaust terminal to de ect th...

Page 31: ...eal is made with O rings Tighten the two screws on the flue flange to secure the two screws on the flue flange to secure the elbow header in place elbow header in place Fit the terminal rubber wall se...

Page 32: ...the air be installed with the widened end of the air intake pipe and the tapered end of the flue intake pipe and the tapered end of the flue pipe aimed towards the exhaust terminal pipe aimed towards...

Page 33: ...ue bracket is available from Ravenheat and should be used to support the flue length at least every one metre preferably at each joint this bracket should be secured to wall and flue duct SIDE FLUE OU...

Page 34: ...seal 60 60 Fumes sample point 61 STD ue exhaust duct 62 Terminal 65 Flue manifold rubber seal 66 Securing screw 67 Flue temperature sensor 69 Air sample point 127 Terminal Rubber wall seal Fig 16 IN...

Page 35: ...ure that the centre line is vertical and that the flue centre line is virtually below the point at which the flue will exit the roof Ensure that the maximum permissible flue permissible flue length is...

Page 36: ...de Lift the boiler on the wall locating onto the top two fixing bolts Tighten the two bolts using a spanner to secure to the wall Measure the vertical distance between the top of the flue and the bott...

Page 37: ...ocated and lubricate the internal part seal is located and lubricate the internal part of the seal before assembly of the seal before assembly Locate the header gasket on the twin ue Locate the header...

Page 38: ...all g 25 Maximum distance D L L1 39 5 metres Terminal Minimum total length 2 metres NOTE Exhaust ue must slope 1 5 down towards the boiler 25 mm fall per metre Exhaust suction system with two separate...

Page 39: ...ension conjunction with a side horizontal flue extension piece and an inline 135 90 flue bend fig 27 piece and an inline 135 90 flue bend fig 27 Part No Description COL160050 Straight ue header sample...

Page 40: ...TING CONNECTION Fig 29 Before any central heating connections are made to the boiler all system valves should be opened and the system thoroughly flushed out with cold water Connect the central heatin...

Page 41: ...discharged into the household internal drainage system If this is not practicable discharge can be allowed into the external household drains or a purpose designed soak away It is recommended that an...

Page 42: ...onnection to the central heating system until water is heard to flow 5 28 EXTERNAL CONTROLS IMPORTANT Electricity supply must be as specified in clause sect 4 22 When controls external to the applianc...

Page 43: ...E g time E g time clock and thermostat make sure that they clock and thermostat make sure that they are calling for heat are calling for heat Select winter function the winter icon in Select winter fu...

Page 44: ...he valve inlet pressure test point fig 35 with the boiler operating at full rate boiler operating at full rate Check with the Local Gas supplier if the Check with the Local Gas supplier if the pressur...

Page 45: ...it operates at its various setting Close the draw off tap still further The burner should stop when the rate falls below about 2 8 L min 0 61 gals min 6 13 KEEP HOT The boiler comes with an optional k...

Page 46: ...for 5 seconds together item 2 and 3 fig 1 for 5 seconds to enter in USER PARAMETERS mode to enter in USER PARAMETERS mode Use arrow up and arrow down buttons Use arrow up and arrow down buttons item...

Page 47: ...etion of th satisfactory completion of the CPA1 ACS assessment which covers the use of electronic portable combustion gas analysers in accordance with BS 7967 Parts 1 to 4 7 1 BOILER FROST PROTECTION...

Page 48: ...aying water at any remaining debris through the condensate remaining debris through the condensate trap trap Ensure the water is kept away from Ensure the water is kept away from electrical components...

Page 49: ...y a competent person Before replacing any parts the boiler should be isolated from the mains electric supply and the gas should be turned off at the service cock on the boiler After replacing any part...

Page 50: ...Unscrew the four screws that fits the burner door to the heat exchanger and remove it Remove the electrodes sect 8 5 and remove the insulation pad is helpful to use a screwdriver to move the fastenin...

Page 51: ...is re fitted check combustion CO2 and adjust if necessary see section 6 9 8 10 TO REMOVE REPLACE PLATE HEAT EXCHANGER Fig 44 Remove the front and bottom panels fig 39 40 Remove the panel control box...

Page 52: ...crew the nut that fastens the pump to Unscrew the nut that fastens the pump to the CH pipe and remove the pump and the CH pipe and remove the pump and remove the securing clip at the pump remove the s...

Page 53: ...C H FLOW AND RETURN SENSORS Fig 48 RETURN SENSORS Fig 48 Remove the front panel fig 39 Detach the wire connector and remove Detach the wire connector and remove the retaining cli the retaining clip s...

Page 54: ...the front panel fig 39 Remove the front panel fig 39 Remove the panel control box sect Remove the panel control box sect 8 22 and let it fix at the depression 8 22 and let it fix at the depression cha...

Page 55: ...as supply has been purged of air The heating system pressure is at least 1 bar min to 1 5 bar max select winter position on the digital display and set the central heating temperature to maximum sect...

Page 56: ...he summer position on the digital display and setting see section 9 and after selecting the summer position on the digital display and setting the domestic hot water temperature to maximum the domesti...

Page 57: ...11 TEMPLATE DRAWING 57...

Page 58: ...12 SPARE PARTS Fig 56 58...

Page 59: ...Flow detector switch 17 VAL180100 C H valve load 18 GRU180050 Flow manifold 19 OTT150050 Diverter valve by pass 20 SON150050 D H W sensor 21 FOR150150 Diverter valve motor clip 22 MOT150050 Diverter v...

Page 60: ...n HE 25 30 C 43 1 VEN160150 Fan HE 35 40 C 44 GUA110052 Fan burner gasket 46 BRU160100 Burner 46 GUA150050 Sensing spark electrode gasket 47 CAN160100 Sensing electrode 48 CAN160050 Spark electrode 49...

Page 61: ...Accessories concentric flue 80 125 see sect 5 18 Part No Description COL160050 Straight ue header sample point 60 10 PRO110300 Flue Extension 80 125 L1000 RID110050 125 80 to 100 60 Flue reducer CUR1...

Page 62: ...62...

Page 63: ...63...

Page 64: ...r l Via Dell Agricoltura 50 37059 Zevio VR IT Tel 045 6051578 Fax 045 6060662 e mail info ravenheat it Ravenheat reserves the right to make changes and improvements in our products which may a ect th...

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