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AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual

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Summary of Contents for Hawkeye

Page 1: ...AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual P N 016 0171 655 Rev D 11 18 E32289 Copyright 2018 ...

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...ractices and Recommendations 15 ProStop E with Wilger Nozzle Body Assembly 16 Boom Cable Routing and Connection 21 Best Practices and Recommendations 21 Secondary Boom Cable Routing and Connections 21 Primary Boom Cable Routing and Connections 23 Chapter 5 ISOBUS ECU Mounting and Connection 25 Product Controller II ECU Installation 25 Best Practices and Recommendations 25 Electrical Box Preparatio...

Page 4: ...ck Pro ICD Connections to PCB 37 Sidekick Pro ICD Cable to Pump Connections 38 Sidekick Pro ICD Power Supply 39 Chapter B Cable and Connector Maintenance 41 Power and ECU Harness Maintenance 41 Hawkeye Boom Harness Connector Maintenance 41 Appendix C Special Configuration for ProStop E Combination Kits 45 Section Widths 45 Switch Mapping 46 ...

Page 5: ...ed on any public road Determine and retain a safe working distance from other individuals The operator is responsible for disabling Hawkeye when the safe working distance has been diminished Ensure Hawkeye is disabled prior to starting any maintenance work on the system or the implement AGRICULTURAL CHEMICAL SAFETY Thoroughly bleed pressure from chemical lines and rinse the system with clean water...

Page 6: ...s bundled and unbundled When installing harness secure it at least every 30 cm 12in to the frame Follow existing harness as much as possible and use these guidelines Harness should not contact or be attached to Lines and hoses with high vibration forces or pressure spikes Lines and hoses carrying hot fluids beyond harness component specifications Avoid contact with any sharp edge or abrading surfa...

Page 7: ... operators might step or use as a grab bar Damage when passing through metal structures IMPORTANT Avoid directly spraying electrical components and connections with high pressure water High pressure water sprays can penetrate seals and cause electrical components to corrode or otherwise become damaged When performing maintenance Inspect all electrical components and connections for damage or corro...

Page 8: ...versal joints and hitches i e 3 point hitch Pulleys gears sprockets Deflection and backlash of belts and chains Adjustment zones of adjustable brackets Changes of position in steering and suspension systems Moving linkages cylinders articulation joints attachments Ground engaging components For hose sections that move during machine operation Allow sufficient length for free movement without inter...

Page 9: ...AKE AND MODEL INFORMATION Hawkeye is compatible with the ISOBUS communication platform which allows the system to work with most ISO Universal Terminals UTs and Task Controllers on the market This manual is intended to provide installation instructions on the following equipment TABLE 1 AGCO RoGator Make and Model Information FIGURE 1 RoGator 1300B Make Model Model Years Boom Configuration AGCO Ro...

Page 10: ... 6 for sections and section widths Do not modify the switch mapping because Hawkeye will auto fill the switch mapping values The sections will map the same number of switches as there are sections The AGCO AccuTerminal does not need to have settings changed to function with Hawkeye OVERVIEW OF THE INSTALLATION PROCESS The recommended process for installing the Hawkeye nozzle control system is as f...

Page 11: ...nection section on page 19 REQUIRED COMPONENTS The following components must be installed with the Hawkeye nozzle control system Updated software on field computers or control monitors Contact your local RoGator dealer for the latest software PWM pump control valve Raven compatible flow meter Raven compatible pressure transducer 80 mesh or finer strainer NOTE Do not use air induction tips with the...

Page 12: ... Boom 20 Spacing Wilger with ProStop E P N 117 1007 206 AGCO RoGator C Series 100 Boom 20 Spacing Wilger with ProStop E P N 117 1007 207 AGCO RoGator C Series 90 Boom 20 Spacing Wilger with ProStop E P N 117 1007 208 Picture Item Description Part Number Qty 117 1007 200 201 202 203 204 205 206 207 208 Not Pictured Manual Hawkeye Calibration and Operation 016 0171 584 1 Not Pictured Manual AGCO RoG...

Page 13: ... Cable Primary RG 900 1100 1300 100 20 115 7305 109 2 2 2 2 Cable Left Primary RG 900 1100 1300 120 15 115 7305 123 1 Cable Right Primary RG 900 1100 1300 120 15 115 7305 140 1 Cable Left Primary RG 900 1100 1300 90 100 15 115 7305 129 1 1 Cable Right Primary RG 900 1100 1300 90 100 15 115 7305 158 1 1 Picture Item Description Part Number Qty 117 1007 200 201 202 203 204 205 206 207 208 ...

Page 14: ... 7305 124 2 Cable Secondary RG 900 1100 1300 100 15 115 7305 131 2 Cable Secondary RG 900 1100 1300 90 15 115 7305 130 2 Nozzle Body Triple Nozzle 1 Wet Boom Hypro 334 0002 196 2 Hawkeye Nozzle Control Valve Hypro 063 0173 673 72 60 54 95 79 71 Hawkeye Nozzle Control Valve Wilger 063 0173 671 68 60 54 Fuse 70A Bolt Down M5 MIDI AMI 510 1003 048 1 O Ring Viton Green Coated 115 56 Pack 219 1005 115M...

Page 15: ...22 110 Wilger End Nozzle Body Blended Pulse 333 0002 325 73 61 55 Wilger Nozzle Body 1 2 Way 3 8 Inlet Mod 333 0002 332 13 13 13 Adapter ProStop E to Wilger Nozzle Body 063 0173 964 73 61 55 Wilger Thru Nozzle Body No On Off Cap 333 0002 349 61 49 43 Wilger Saddle W O Nozzle 1 Tube 3 8 Inlet 333 0002 350 61 49 43 Picture Item Description Part Number Qty 117 1007 200 201 202 203 204 205 206 207 208...

Page 16: ...ding as possible One way to improve this experience is to provide us with feedback on this manual Your feedback will help shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with ...

Page 17: ...an 80 mesh or finer strainer An 80 mesh or finer strainer is required for use with the Hawkeye nozzle control system 7 If turret style nozzle bodies are installed on the implement rotate the turret to an open spray position if available If an open spray position is not available or for nozzle bodies without a turret remove the spray tips from the boom and set aside for later use 8 Enable the appli...

Page 18: ...CHAPTER 3 14 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 19: ...ght nozzle port to avoid excessive pressure drop across the nozzle If there are obstacles that interfere with the Hawkeye valve installation it may be necessary to purchase a different brand of nozzle body with a threaded port on the opposite side GENERAL VALVE INSTALLATION FIGURE 1 Valve Face O Ring and Nozzle Control Valve 1 Place the supplied O ring on the inside of the fly nut flush with the v...

Page 20: ...SEMBLY NOTE For kit numbers ending in 206 208 the Hawkeye system will control the Hypro ProStop E in addition to the NCV In order to accommodate both valves a Wilger dual drop nozzle body is installed along with an adapter for the ProStop E adapter 1 Install the four O rings into the ProStop E adapter FIGURE 3 ProStop E Adapter O Ring Installation 2 Remove the ProStop E valve from the Hypro nozzle...

Page 21: ...all the ProStop E to the previously installed adapter Ensure the flat surface on the U clip is towards the ProStop E body tabs down SPECIAL INSTALLATION INSTRUCTIONS 1 In the areas of the center rack and the first three nozzle bodies of the primary boom where the wet pipe is offset behind the boom way inlet use the modified nozzle assembly The assembly requires the Wilger nozzle body 2 way inlet P...

Page 22: ...orward position closest to the boom tube Just below the secondary boom fold cylinder base end FIGURE 6 Cylinder Base End Installation The last nozzle body before the break away section FIGURE 7 Break Away Section Installation BUMPER INSTALLATION FOR C SERIES MACHINES WITH PROSTOP E VALVES AND WILGER NOZZLE BODIES 1 Locate the boom stops and remove the existing hardware Keep the existing washers an...

Page 23: ...in the kit P N 311 0070 014 and the original nuts and washers to secure the boom stop and spacers VALVE MOUNTING INTERFERENCE AND OBSTRUCTIONS In some locations on the spray boom boom equipment or hardware may interfere with mounting the Hawkeye nozzle control valves In these locations there are a few options to get around the interferences 1 Rotate the nozzle control valve so the round low profil...

Page 24: ...ponents as intended Do not remove the brackets completely 3 If the first two options do not solve the interference swap the AGCO nozzle body for a triple nozzle body provided in the kit with the threaded connection for the Hawkeye valve facing away from the interference FIGURE 11 Triple Nozzle Body Installed NOTE Avoid removing of any existing boom hardware or support brackets where applicable dur...

Page 25: ...ct or secure the cable until instructed to do so in the procedure 1 Locate the terminator on each of the secondary boom cables refer to the Kit Contents section on page 8 FIGURE 12 Secondary Cable ISOBUS Powell Terminator NOTE Verify the terminators are secured to the main cable trunk using a zip tie through the connector retainer clip If terminators are not secured wire breakage could occur 2 Rou...

Page 26: ...e as necessary to provide slack between nozzle control valve connections The large round connector on the secondary boom cable should reach to the mid boom fold point after all nozzle control valves are connected FIGURE 14 Primary and Secondary Boom Cable Connection at Mid Boom Fold Point 7 Repeat step 1 through step 5 to route and connect the secondary boom cable on the opposite boom NOTE Route a...

Page 27: ...condary boom cables to each other 4 Adjust the primary and secondary boom cables to ensure sufficient slack around the mid boom fold point and allow each cable to reach nozzle control valves near the folding point 5 Secure the primary and secondary connection using the supplied zip ties as necessary to protect the connector from damage during folding and unfolding operations 6 Starting at the valv...

Page 28: ...CHAPTER 4 24 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 29: ... ground to help keep moisture from accumulating in the ECU ELECTRICAL BOX PREPARATION 1 Locate the electrical box on the right side of the machine between the axles and remove the cover FIGURE 1 RoGator 1300 Electrical Box Location 2 Locate the Raven Product Control Node 3 Use a socket and socket extension to loosen the bolt securing the node mounting plate and remove the plate from the electrical...

Page 30: ...This step is not needed on AGCONTROL systems 6 Locate the C180 connectors RVN PWR and C190 RVN SIGNALS and disconnect the Product Controller Node jumper cable connections The jumper cable can be set aside with the Product Controller Node FIGURE 3 Power and Signal Connections 7 For signals to reach the C190 connector complete step a through step d If it is a Raven controlled machine it may already ...

Page 31: ...locations on the CAN PCB in the electrical box 9 Locate the connector labeled RVN CAN to RVN Node on the CAN PCB and move it to one of the open slots made by removing the plug earlier FIGURE 4 Hawkeye Node Connected to ISOBUS 10 Use a 1 1 2 hole saw to drill a hole through the back of the electrical box in a location where the Hawkeye system will not interfere with the existing electrical componen...

Page 32: ...machine with the cable connectors pointing toward the bottom of the electrical box Position the ECU parallel with the top edge of the mounting plate Keep in mind the electrical box cover when positioning and marking the plate for mounting the Product Controller II ECU 2 Use a 5 16 drill bit to make any holes in the mounting plate 3 Use the supplied 1 4 bolts hex nuts and flat washers to mount the ...

Page 33: ...reviously drilled through the back of the electrical box refer to Figure 5 on page 28 4 Replace the washer and nut onto the connector from the back of the electrical box to secure the receptacle 5 Route the opposite end of the cable harness to the product controller II ECU 6 Insert the black 12 pin Deutsch plug into the Product Controller II ECU as shown inFigure 7 on page 29 Push each connector i...

Page 34: ...CHAPTER 5 30 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 35: ...sly 3 Connect the chassis cable to the round receptacle on the Product Controller II ECU cable already installed in the electrical box FIGURE 1 Chassis Cable Electrical Box Connection CENTER RACK ROUTING AND BOOM CABLE CONNECTIONS 1 Route the round connectors labeled left boom and right boom toward the center rack of the machine 2 Use the provided zip ties to secure the chassis cable to the underc...

Page 36: ...nnect the left and right boom cables connectors at the center rack 6 Use supplied zip ties to secure any excess cabling on the center rack framework 7 When installation is complete re connect the battery disconnect switch before operating the equipment HAWKEYE POWER CONNECTIONS NO INJECTION 1 Locate the three way fuse panel under the right rear of the catwalk 2 Place an 70 Amp AMI fuse P N 510 100...

Page 37: ...s and Hawkeye will be powered via the secondary fuse panel Refer to Sidekick Pro ICD Installation section on page 37 for additional information 3 Connect one the M8 x 1 25 output studs to the power supply 4 Connect the ground wire to the ground stud located on the bottom side of the rear catwalk FIGURE 4 Ground Connection SYSTEM DIAGRAMS Diagrams start on the next page AMI Fuse Power Connections G...

Page 38: ...CHAPTER 6 34 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual FIGURE 5 System Diagram Page 1 ...

Page 39: ...P N 016 0171 655 Rev D 35 CHASSIS CABLE INSTALLATION FIGURE 6 System Diagram Page 2 ...

Page 40: ...CHAPTER 6 36 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 41: ...en cables P N 115 0172 443 and P N 115 0172 444 are required For systems that have Raven CAN Sidekick Pro pumps installed simply follow the instructions below For systems with AGCONTROL Sidekick Pro ICD pumps are installed and cables are connected 1 Locate the PCB located on the above the axle on right hand side of the machine FIGURE 1 Rear PCB Location 2 Remove the cover plate 3 On the PCB connec...

Page 42: ...E Connections shown in picture below are based on a Raven CAN Sidekick Pro installed on the system SIDEKICK PRO ICD CABLE TO PUMP CONNECTIONS 1 Route cable P N 115 0172 443 along the frame rail and below the rear catwalk and up along the cables and hoses at the rear center of the machine to the injection pumps 2 Use cable P N 115 0172 444 to connect to the first injection pump 3 Connect the cable ...

Page 43: ...ardware from the four way panel to install the 125 Amp fuse P N 510 1003 049 to the same port on the three way fuse panel 4 Connect the other end of cable P N 115 0172 446 to the center stud of the four way panel 5 Connect the positive ring terminal of the Hawkeye chassis cable P N 115 7303 310 to the port with the 70 Amp fuse on the four way panel 6 Connect the positive ring terminal of the Sidek...

Page 44: ...APPENDIX A 40 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 45: ...wkeye boom cable to the Hawkeye Nozzle Control Valves NCV perform the following steps to all 6 pin NCV connectors and 19 pin circular connectors between the boom cables and ECU cable connections to ensure high quality connections 1 Verify the NCV connectors and the accompanying boom cable connectors are free of moisture contamination or oxidation Oxidation will appear as a dry white coating on the...

Page 46: ...se out debris 5 Remove all residue of deoxidizing agent from the connection Not removing deoxidizing agent can damage the connector seal 6 Dry out the connection with dry compressed air Dust Off Electronics Duster P N 222 4001 007 is recommended however if unavailable alternate compressed air sources can be used If using compressed air from a large volume air compressor be sure the lines are free ...

Page 47: ...http www corrosionx com corrosionx heavy duty html into the NCV connection Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector NOTE To determine is corrosion inhibitor has been applied inspect for a thick liquid in the bottom of the connector as shown in the Corrosion Inhibitor Applied image below NCV Connector Applying Corrosion Inhibitor Spray in Vo...

Page 48: ...APPENDIX B 44 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 49: ...widths for boom configuration TABLE 1 C Series Section Widths Section Number 120 x 15 120 x 20 100 x 15 100 x 20 90 x 15 90 x 20 1 60 60 45 40 15 20 2 90 80 60 60 30 20 3 90 80 60 60 60 20 4 90 120 60 80 60 30 5 60 80 90 60 90 30 6 135 120 90 120 90 60 7 135 120 135 120 135 60 8 105 60 105 60 105 30 9 135 60 135 60 135 30 10 135 120 90 120 90 60 11 60 120 90 120 90 60 12 90 80 60 60 60 30 13 90 12...

Page 50: ...00 RG1300 Hawkeye Installation Manual SWITCH MAPPING The AGCO system recognizes when Hawkeye in installed so switch mapping occurs automatically in the background Do not adjust the default mapping of switches FIGURE 1 Default Switch Mapping Example ...

Page 51: ...nts 8 M Machine Configuration Notes 6 N Nozzle Control Valve Installation 21 P Point of Reference 7 ProStop E with Wilger Nozzle Body Assembly 16 R Required Components 7 S Software Requirements 6 Special Installation Instructions 17 T Tools and Materials 7 U Updates 12 V Valve Installation 15 Valve Mounting Interference and Obstructions 18 Viper 4 ISOBUS Connection 28 ...

Page 52: ...Index 48 AGCO RoGator C Series RG900 RG1100 RG1300 Hawkeye Installation Manual ...

Page 53: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 54: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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