Raven AutoBoom RoGator 54 Series Installation Manual Download

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Table of Contents

Manual No. 016-0230-018

Chapter 1

Important Safety Information................................................. 1

Hydraulic Safety

........................................................................................................................

Electrical Safety

........................................................................................................................

Chapter 2

Introduction............................................................................. 3

Preparing for Installation

...........................................................................................................

Recommendations

..............................................................................................................

Point of Reference

...............................................................................................................

Hydraulic Fittings

.......................................................................................................................

Chapter 3

PowerGlide .............................................................................. 7

PowerGlide Kit Contents

...........................................................................................................

Install the PowerGlide Hydraulic System

................................................................................

Install Fittings on the AutoBoom Valve

..............................................................................

Mount the AutoBoom Valve

...............................................................................................

Install the Left and Right Cylinder Hoses

..........................................................................

Install the Left and Right Down Hoses

..............................................................................

Hydraulic Schematic

..........................................................................................................

Install the Gauge Wheels

........................................................................................................

Gauge Wheel Mounting Locations

....................................................................................

Install the PowerGlide Wiring

..................................................................................................

Connect the Harness Cable to the Boom Function Controls

.............................................

Connect the Harness Cable to the Controller Cable

.........................................................

Connect the Controller

......................................................................................................

Connect the Power Leads

.................................................................................................

PowerGlide Wiring Schematic

.................................................................................................

AutoBoom Controller

.........................................................................................................

Chapter 4

PowerGlide Plus ................................................................... 21

PowerGlide Plus Kit Contents

.................................................................................................

Install the PowerGlide Plus Hydraulic System

.......................................................................

Remove the Orifice Fittings

...............................................................................................

Install Fittings on the AutoBoom Valve

..............................................................................

Mount the AutoBoom Valve

...............................................................................................

Install the Left and Right Cylinder Hoses

..........................................................................

Install the Left and Right Down Hoses

..............................................................................

PowerGlide Plus Hydraulic Schematic

..............................................................................

Install the Gauge Wheels

........................................................................................................

Gauge Wheel Mounting Locations

....................................................................................

Install the PowerGlide Plus Wiring

..........................................................................................

Install the AutoBoom Node

................................................................................................

Connect the Harness to the Boom Function Controls

.......................................................

Summary of Contents for AutoBoom RoGator 54 Series

Page 1: ...AutoBoom Installation Manual RoGator 54 Series 1996 Older ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...7 Install the PowerGlide Wiring 18 Connect the Harness Cable to the Boom Function Controls 18 Connect the Harness Cable to the Controller Cable 19 Connect the Controller 19 Connect the Power Leads 19 PowerGlide Wiring Schematic 20 AutoBoom Controller 20 Chapter 4 PowerGlide Plus 21 PowerGlide Plus Kit Contents 21 Install the PowerGlide Plus Hydraulic System 25 Remove the Orifice Fittings 26 Instal...

Page 4: ...oses 53 UltraGlide Hydraulic Schematic 54 Install the UltraGlide Sensors 55 Boom Sensor Mounting Locations 55 Mount the Center Rack Sensor 56 Connect the Sensor Cables 56 Install the Gauge Wheels Optional 57 Gauge Wheel Mounting Locations 57 Install the UltraGlide Wiring 58 Install the AutoBoom Node 58 Connect the Harness to the Boom Function Controls 58 Connect the Harness Cable to the Sensors 59...

Page 5: ...lowing safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator s seat and machine Do not drive the machine with AutoBoom enabled on any public road Determi...

Page 6: ...erformed on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from introduced into the machine s hydraulic system Objects or materials that are able to bypass th...

Page 7: ...quipment This manual applies to the following machines For future reference write your serial number in the space below MAKE RoGator MODEL x54 Series YEAR 1996 Older SERIAL NUMBER FIGURE 1 RoGator 854 Note This manual contains the installation instructions for the PowerGlide PowerGlide Plus and UltraGlide systems Be sure to identify which system you have and follow only the instructions for that s...

Page 8: ...c valve functions three times to ensure the machine s hydraulic valve is using fresh oil and debris is flushed from the hydraulic hoses valves and filters Upon installation of the AutoBoom system operate the boom and center rack raise lower functions through the machine s manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system ...

Page 9: ...2 Manual No 016 0230 018 5 Introduction JIC fitting M ORFS fitting SAE O ring fitting ...

Page 10: ...Chapter 2 6 RoGator x54 Series 1996 Older AutoBoom Installation Manual ...

Page 11: ... dealer Note In addition to the following kit components an axle kit is required for the operation of the PowerGlide AutoBoom system For available kits and ordering information contact your Raven dealer TABLE 1 PowerGlide Installation Kit P N 117 0230 018 Picture Item Description Part Number Qty Not Pictured Manual RoGator 44 54 Series 1996 Older AutoBoom Installation 016 0230 018 1 Valve PowerGli...

Page 12: ...4 U Bolt 1 9 16 W x 2 1 2 L x 3 8 Thread 107 0171 611 4 U Bolt 2 9 16 W x 3 1 2 L W 3 8 Thread 107 0171 616 2 Bolt 5 16 18 x 7 8 Hex 311 0052 104 4 Bolt 1 2 13 x 1 1 2 SS Hex 311 0054 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 20 Washer 5 16 Zinc Plated Lock 313 1000 019 4 TABLE 1 PowerGlide Installation Kit P N 117 0230 018 Picture Item Description Part Num...

Page 13: ... O Ring M Straight Adapter 333 0012 045 2 Fitting 3 4 JIC M F 90 Swivel Elbow Adapter 333 0012 064 1 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 3 Fitting 9 16 JIC M to 1 2 NPT M 90 Elbow 333 0012 158 2 Fitting 1 2 NPT M F F Branch Tee Adapter 333 0012 181 2 Fitting 11 16 Hex to 9 16 O Ring Plug 333 0012 194 2 Fitting 1 2 NPT F to 9 16 JIC M Adapter 333 0012 267 2 Hydraulic...

Page 14: ... M 96 214 1000 433 1 TABLE 3 PowerGlide Wiring Kit P N 117 0137 022 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom PowerGlide Calibration Operator s 016 0130 061 1 Controller AutoBoom 063 0130 011 1 Cable AutoBoom Controller 115 0230 002 1 Cable Harness 115 0230 003 1 TABLE 2 Hydraulic Kit P N 117 0134 018 Picture Item Description Part Number Qty ...

Page 15: ...ce or routine service ensure precautions are taken to prevent foreign material from being introduced into the machine s hydraulic valve Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly cause damage to the AutoBoom hydraulic valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contain...

Page 16: ...Mount the AutoBoom Valve FIGURE 1 AutoBoom Valve Mounted on the Valve Mounting Plate 1 Secure the AutoBoom valve P N 063 0131 127 to the valve mounting plate P N 107 0171 619 using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 zinc lock washers P N 313 1000 019 FIGURE 2 AutoBoom Valve Mounted to the Machine Fitting Part Number Port Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Ada...

Page 17: ...F 90 swivel elbow fitting P N 333 0012 164 on the machine s open pressure port WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTION When installing AutoBoom hydraulics or performing diag...

Page 18: ... orifice fitting installed in the elbow fitting on the rod end of the left tilt cylinder 3 Install a 1 2 NPT M M F branch adapter tee fitting P N 333 0012 181 on the machine s elbow fitting 4 Install the machine s orifice fitting on the opposite end of the installed tee fitting 5 Connect the machine s left raise hose to the orifice fitting 6 Install a 9 16 JIC M to 1 2 NPT M 90 elbow fitting P N 3...

Page 19: ...move the restrictor fitting from the machine s elbow fitting Note Keep the restrictor fitting for future use 3 Install a 1 2 NPT F to 9 16 JIC M adapter fitting P N 333 0012 267 on the machine s elbow fitting 4 Connect the machine s left down hose to the fitting installed in the base end of the left tilt cylinder 5 Disconnect the machine s right down hose from the elbow fitting in the base end of ...

Page 20: ...Chapter 3 16 RoGator x54 Series 1996 Older AutoBoom Installation Manual Hydraulic Schematic ...

Page 21: ...cure the left wheel mounting bracket P N 116 0159 609 to the front of the left boom using two 1 9 16 W x 3 L x 3 8 thread U bolts P N 107 0171 611 two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and eight 3 8 16 zinc flanged lock nuts P N 312 1001 164 5 Insert the left wheel axle into the left wheel mounting bracket positioning it so that the bottom of the wheel touches the ground or near...

Page 22: ...p coil 5 Determine which wire feeding into the coil receives the signal from the switches in the cab by pressing the switch and using a test light or multi meter to detect 12 volts 6 Locate the Left Solenoid Sense Up connector on the AutoBoom harness cable P N 115 0230 003 7 Use a 16 18 gauge scotch lock parallel splice connector P N 405 2001 079 to connect the left tilt up coil wire to the Left S...

Page 23: ...e P N 115 0230 002 3 Tighten the connector screw cap to secure the connection Connect the Controller FIGURE 8 Controller Connectors 1 Route the controller cable P N 115 0230 002 into the right side of the machine s cab 2 Locate the two controller connectors and connect them to the AutoBoom controller P N 063 0130 011 Note Mount the AutoBoom controller in the machine s cab so that the machine s ope...

Page 24: ...Chapter 3 20 RoGator x54 Series 1996 Older AutoBoom Installation Manual PowerGlide Wiring Schematic AutoBoom Controller ...

Page 25: ...t If you have any questions about the kit contact your Raven dealer TABLE 1 PowerGlide Plus Installation Kit P N 117 0231 018 Picture Item Description Part Number Qty Not Pictured Manual RoGator 44 54 Series 1996 Older AutoBoom Installation 016 0230 018 1 Valve PowerGlide Plus AutoBoom 063 0131 126 1 Plate Hydraulic Block Mounting 107 0171 802 1 Connector 16 18 Gauge Scotch Lock Parallel Splice 40...

Page 26: ...IC M M F Tee Adapter 333 0012 039 1 Fitting 9 16 JIC M F 90 Swivel Elbow 333 0012 042 2 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 2 Fitting 3 4 JIC M F 90 Swivel Elbow Adapter 333 0012 064 1 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 3 Fitting 9 16 JIC M to 1 2 NPT M 90 Elbow 333 0012 158 2 Fitting 1 2 NPT M F F Branch Tee Adapter 333 0012 181 2...

Page 27: ...14 1000 400 2 Hydraulic Hose 3 4 JIC F 90 to 3 4 JIC M 96 214 1000 433 1 TABLE 3 PowerGlide Plus Wheel P N 117 0133 001 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Left Weldment 116 0159 609 1 Bracket Right Weldment 116 0159 610 1 Bracket Hub Retainer 107 0171 617 2 TABLE 2 Hydraulic Kit...

Page 28: ...4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 TABLE 4 Gen I PowerGlide Plus Wiring Kit P N 117 0137 023 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable Harness 115 0230 045 1 Cable Power CAN 115 0230 007 1 TABLE 3 PowerGlide Plus Wheel P N 117 0133 001 P...

Page 29: ...bration Operation 016 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable PowerGlide Plus UltraGlide with CAN Power Tee AutoBoom 115 0230 085 1 WARNING The machine must remain stationary and switched off with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure preca...

Page 30: ...restrict the down speed of the booms when the system is enabled FIGURE 1 Port 3A and 3B Location 1 Locate Ports 3A and 3B on the AutoBoom valve P N 063 0131 126 FIGURE 2 Coil Removed from the AutoBoom Valve 2 Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained i...

Page 31: ...URE 4 Orifice Fitting Removed from the AutoBoom Valve 4 Remove the orifice fittings from Ports 3A and 3B Important Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity taking care not to let the fitting fall into the valve FIGURE 5 Port Plug Reinstalled on the AutoBoom Valve Orifice Fitting Removed Keep for Future Use ...

Page 32: ...n the machine install the proper fittings on the valve This prepares the valve for installation and simplifies the hose connection process later in the procedure Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve Fitting Part Number Port Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 LC RC Fitting 9 16 JIC M F 90 Swivel Elbow ...

Page 33: ...6 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 zinc lock washers P N 313 1000 019 FIGURE 8 AutoBoom Valve Mounted to the Machine 2 Secure the mounting plate the to machine s center rack using two 2 9 16 W x 3 1 2 L x 3 8 thread U bolts P N 107 0171 616 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 Note The valve should be mounted to the top right side on the machine s center rack wi...

Page 34: ... from the machine s hydraulic valve 8 Install the 3 4 JIC M M F tee adapter fitting P N 333 0012 039 in the open tank port of the machine s hydraulic valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under...

Page 35: ...itting P N 333 0012 158 to the 90 end of the installed tee fitting 7 Install one end of the supplied hydraulic hose P N 214 1000 400 to the installed elbow fitting 8 Connect the other end of the supplied hydraulic hose to the fitting installed in Port LC of the AutoBoom valve 9 Disconnect the machine s right raise hose from the elbow fitting in the rod end of the machine s right tilt cylinder 10 R...

Page 36: ...dapter fitting P N 333 0012 267 on the machine s elbow fitting 4 Connect the machine s left down hose to the fitting installed in the base end of the left tilt cylinder 5 Disconnect the machine s right down hose from the elbow fitting in the base end of the machine s right tilt cylinder 6 Remove the restrictor fitting from the machine s elbow fitting Note Keep the restrictor fitting for future use...

Page 37: ...4 Manual No 016 0230 018 33 PowerGlide Plus PowerGlide Plus Hydraulic Schematic ...

Page 38: ...install the lug nuts on the wheel axle to secure the wheel 5 Secure the right wheel mounting bracket P N 116 0159 609 to the front of the left boom using two 1 9 16 W x 3 L x 3 8 thread U bolts P N 107 0171 611 two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and eight 3 8 16 zinc flanged lock nuts P N 312 1001 164 6 Insert the right wheel axle into the right wheel mounting bracket positio...

Page 39: ...le connections face to the side or down 2 Insert the large rectangular node connectors on the harness cable P N 115 0230 045 or 115 0230 085 into the correct ports of the AutoBoom node 3 Tighten the bolts on the node connectors to secure the connections Connect the Harness to the Boom Function Controls 1 Locate the Left Press and Right Press connectors on the AutoBoom harness cable P N 115 0230 04...

Page 40: ...79 to connect the left tilt up coil wire to the Left Solenoid Sense Up connector 16 Locate the left tilt down coil 17 Determine which wire feeding into the coil receives the signal from the switches in the cab by pressing the switch and using a test light or multi meter to detect 12 volts 18 Locate the Left Solenoid Sense Down connector on the AutoBoom harness cable 19 Use a 16 18 gauge scotch loc...

Page 41: ... 2 Locate the two controller connectors and connect them to the AutoBoom controller P N 063 0130 021 Note The AutoBoom controller should be mounted in the machine s cab so that the machine s operator has easy access to it Connect the Field Computer If Applicable Refer to the Installation Operation Manual and the appropriate wiring schematic beginning on page 38 for installation and wiring instruct...

Page 42: ...Chapter 4 38 RoGator x54 Series 1996 Older AutoBoom Installation Manual PowerGlide Plus Wiring Schematic Gen I Cabling ...

Page 43: ...4 Manual No 016 0230 018 39 PowerGlide Plus Gen II Cabling ...

Page 44: ...Chapter 4 40 RoGator x54 Series 1996 Older AutoBoom Installation Manual ...

Page 45: ...4 Manual No 016 0230 018 41 PowerGlide Plus ...

Page 46: ...Chapter 4 42 RoGator x54 Series 1996 Older AutoBoom Installation Manual ...

Page 47: ...nents on this list If you have any questions about the kit contact your Raven dealer TABLE 1 UltraGlide Installation Kit P N 117 0232 018 Picture Item Description Part Number Qty Not Pictured Manual RoGator 44 54 Series 1996 Older AutoBoom Installation 016 0230 018 1 Valve UltraGlide AutoBoom 063 0131 126 1 Plate Hydraulic Block Mounting 107 0171 802 1 Sensor Right Ultrasonic 063 0130 012 1 Sensor...

Page 48: ... 4 Bolt 3 8 16 x 1 1 4 Zinc Hex 311 0054 106 3 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 19 Washer 5 16 Zinc Plated Lock 313 1000 019 4 TABLE 2 Hydraulic Kit P N 117 0134 018 Picture Item Description Part Number Qty Fitting 3 4 JIC M M F Tee Adapter 333 0012 039 1 Fitting 9 16 JIC M F 90 Swivel Elbow 333 0012 042 2 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 2 TABLE 1 Ult...

Page 49: ...2 Fitting 1 2 NPT M F F Branch Tee Adapter 333 0012 181 2 Fitting 11 16 Hex to 9 16 O Ring Plug 333 0012 194 2 Fitting 1 2 NPT F to 9 16 JIC M Adapter 333 0012 267 2 Hydraulic Hose 3 4 JIC F 90 to 9 16 JIC F 96 214 1000 136 2 Hydraulic Hose 9 16 JIC F to 9 16 JIC F 144 214 1000 400 2 Hydraulic Hose 3 4 JIC F 90 to 3 4 JIC M 96 214 1000 433 1 TABLE 2 Hydraulic Kit P N 117 0134 018 Picture Item Desc...

Page 50: ...Type AutoBoom Sensor 063 0131 592 2 Bolt 5 16 18 x 1 1 4 Hex 311 0052 106 2 Nut 5 16 18 Nylon Insert Lock 312 4000 059 2 Washer 5 16 Zinc Flat 313 2300 012 4 TABLE 4 Optional Wheel P N 117 0133 001 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Left Weldment 116 0159 609 1 Bracket Right Wel...

Page 51: ...058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 16 TABLE 5 Gen I UltraGlide Wiring Kit P N 117 0137 024 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 Cable Sensor 115 0171 527 2 TABLE 4 Optional Wheel P N 117 0133 001 Picture Item Description Part Number Qty ...

Page 52: ... your local Raven dealer Cable Harness 115 0230 045 1 Cable Power CAN Controller 115 0230 007 1 TABLE 6 Gen II UltraGlide Wiring Kit P N 117 5130 003 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 Cable Sensor 115 0171 527 2 Cable PowerGlide Plus UltraGlide with CAN Power Tee AutoBoom 115 0230 085 1...

Page 53: ...tenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possible cause damage to the AutoBoom hydraulic valve NOT...

Page 54: ...shers P N 313 1000 019 FIGURE 2 AutoBoom Valve Mounted to the Machine 2 Secure the mounting plate the to machine s center rack using two 2 9 16 W x 3 1 2 L x 3 8 thread U bolts P N 107 0171 616 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 Note The valve should be mounted to the top right side on the machine s center rack with Ports LC RC LV and RV facing up Fitting 3 4 SAE O Ring M to 3...

Page 55: ...e s hydraulic valve 8 Install the 3 4 JIC M M F tee adapter fitting P N 333 0012 039 in the open tank port of the machine s hydraulic valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure C...

Page 56: ...T M 90 elbow fitting P N 333 0012 158 to the 90 end of the installed tee fitting 7 Install one end of the supplied hydraulic hose P N 214 1000 400 to the installed elbow fitting 8 Connect the other end of the supplied hydraulic hose to the fitting installed in Port LC of the AutoBoom valve 9 Disconnect the machine s right raise hose from the elbow fitting in the rod end of the machine s right tilt...

Page 57: ...N 333 0012 267 on the machine s elbow fitting 4 Connect the machine s left down hose to the fitting installed in the base end of the left tilt cylinder 5 Disconnect the machine s right down hose from the elbow fitting in the base end of the machine s right tilt cylinder 6 Remove the restrictor fitting from the machine s elbow fitting Note Keep the restrictor fitting for future use 7 Install a 1 2 ...

Page 58: ...Chapter 5 54 RoGator x54 Series 1996 Older AutoBoom Installation Manual UltraGlide Hydraulic Schematic ...

Page 59: ...ing the boom to drop and the sensor or boom to be damaged To ensure optimal operation of the UltraGlide system and to protect the sprayer boom the sensors should be mounted on the front side of the boom 8 10 above the lowest hanging part of the boom FIGURE 6 Illustration of Sensor s Blind Range Mount the Boom Sensors FIGURE 7 Mounted Boom Sensor WARNING The machine must remain stationary and switc...

Page 60: ... the nuts to ensure the sensor is mounted securely 6 Repeat the steps above to mount the remaining boom sensor s Mount the Center Rack Sensor FIGURE 8 Mounted Center Rack Sensor 1 Mount the center sensor P N 063 0130 018 to the machine s center rack using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 2 Tighten the nuts to ensur...

Page 61: ...ug nuts on the wheel axle to secure the wheel 5 Secure the right wheel mounting bracket P N 116 0159 609 to the front of the left boom using two 1 9 16 W x 3 L x 3 8 thread U bolts P N 107 0171 611 two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and eight 3 8 16 zinc flanged lock nuts P N 312 1001 164 6 Insert the right wheel axle into the right wheel mounting bracket positioning it so th...

Page 62: ...hat the cable connections face to the side or down 2 Insert the large rectangular node connectors on the harness cable P N 115 0230 045 or 115 0230 085 into the correct ports of the AutoBoom node 3 Tighten the bolts on the node connectors to secure the connections Connect the Harness to the Boom Function Controls 1 Locate the Left Press and Right Press connectors on the AutoBoom harness cable P N ...

Page 63: ...Up connector 16 Locate the left tilt down coil 17 Determine which wire feeding into the coil receives the signal from the switches in the cab by pressing the switch and using a test light or multi meter to detect 12 volts 18 Locate the Left Solenoid Sense Down connector on the AutoBoom harness cable P N 115 0230 045 19 Use a 16 18 gauge scotch lock parallel splice connector P N 405 2001 079 to con...

Page 64: ...3 Tighten the connector screw cap to secure the connection Note Be sure to allow enough slack in the harness cable to allow for boom racking Connect the Controller If Applicable Gen I Cable Only 1 Route the controller cable P N 115 0230 007 into the right side of the machine s cab 2 Locate the two controller connectors and connect them to the AutoBoom controller P N 063 0130 021 Note The AutoBoom ...

Page 65: ...5 Manual No 016 0230 018 61 UltraGlide UltraGlide Wiring Schematic Gen I Cabling ...

Page 66: ...Chapter 5 62 RoGator x54 Series 1996 Older AutoBoom Installation Manual Gen II Cabling ...

Page 67: ... Chapter6Replacement Parts This section contains replacement part diagrams for PowerGlide PowerGlide Plus and UltraGlide systems Please refer to these diagrams when calling to request replacement parts Valves PowerGlide Replacement Parts ...

Page 68: ...Chapter 6 64 RoGator x54 Series 1996 Older AutoBoom Installation Manual PowerGlide Plus and UltraGlide Wheels ...

Page 69: ...6 Manual No 016 0230 018 65 Replacement Parts Sensors ...

Page 70: ...Chapter 6 66 RoGator x54 Series 1996 Older AutoBoom Installation Manual ...

Page 71: ... Hoses 32 Installing the Pressure and Tank Hoses 30 Mounting the AutoBoom Valve 29 Removing the Orifice Fittings 26 Wiring 35 Connecting the Controller 37 Connecting the Field Computer 37 Connecting the Harness Cable to the Control ler Cable 36 Connecting the Harness Cable to the Control ler Cable Gen I Cable Only 37 Connecting the Harness Cable to the Imple ment Extension Tee Gen II Cable Only 36...

Page 72: ... Tee Gen II Cable Only 60 Connecting the Harness Cable to the Sensors 59 Connecting the Harness to the Boom Func tion Controls 58 Connecting the Power Leads 60 Installing the AutoBoom Node 58 Wiring Connections 58 Wiring Schematics Gen I Cabling 61 Gen II Cabling 62 Kit Contents 43 ...

Page 73: ...e Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven dealer If your dealer agrees with the warranty claim the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at our disc...

Page 74: ...c All rights reserved under copyright laws Raven Industries Applied Technology Division Toll Free U S and Canada 800 243 5435 P O Box 5107 or Outside the U S 1 605 575 0722 Sioux Falls SD 57117 5107 Fax 605 331 0426 www ravenprecision com www ravenhelp com RoGator 54 Series 1996 Older AutoBoom Installation Manual P N 016 0230 018 Rev D 08 11 E18134 ...

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