Ravaglioli RAVTD3000HP Instruction Manual Download Page 3

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Instruction manual

RAVTD3000 - RAVTD3000HP

RAVTD3000NRC - RAVTD3000ATS

Code M0215 - rev.1.1

(11/2012)

RAVAGLIOLI S.p.A.

RAVAGLIOLI S.p.A. -

Via I° Maggio, n° 3 (Pontecchio Marconi)

Page 1/52

40037 Sasso Marconi (Bologna - Italy)

Tel. 051/ 67.81.511 – Fax 051/ 84.64.67 E-mail: [email protected]

CONTENTS

CAUTION ................................................................................................................................................ 3

0.1

Preliminary Safety Information ............................................................................................................ 3

INTENDED USE ..................................................................................................................................... 4

OPERATOR TRAINING ....................................................................................................................... 4

2.1

General Preventive Measures ............................................................................................................... 4

MACHINE COMPOSITION ................................................................................................................. 5

3.1

Cabinet of models RAVTD3000/ATS/NRC/HP .................................................................................. 5

3.2

Cabinet of models RAVTD3000 .......................................................................................................... 6

3.3

Managing PC ........................................................................................................................................ 7

3.4

MEASURING HEADS ........................................................................................................................ 7

3.4.1

Power/recharge cables for measuring heads .................................................................................................. 8

3.4.2

Measuring head keypads ................................................................................................................................. 9

3.4.3

LED indicating tolerance during adjustment .................................................................................................. 9

3.5

Clamps with target .............................................................................................................................. 10

3.6

Rotating Plates .................................................................................................................................... 11

3.6.1

Rotating Plates STDA124 ............................................................................................................................. 11

3.7

Pedal depressor ................................................................................................................................... 11

3.8

Steering lock ....................................................................................................................................... 11

SYSTEM FEATURES ........................................................................................................................... 12

4.1

Safety Devices .................................................................................................................................... 12

4.2

Measurement Range and Accuracy .................................................................................................... 12

4.3

Overall Dimensions ............................................................................................................................ 12

TRANSPORT AND INSTALLATION ............................................................................................... 13

5.1

Transport and unpacking .................................................................................................................... 13

5.2

Installation .......................................................................................................................................... 13

5.2.1

Power connections ........................................................................................................................................ 13

5.2.2

Cabinet mounting .......................................................................................................................................... 13

5.2.3

Clamp/Target Mounting ................................................................................................................................ 14

5.2.4

Mounting the measurement head unit supports ............................................................................................ 15

SWITCHING THE MACHINE ON AND OFF .................................................................................. 16

6.1

Switching the Machine On ................................................................................................................. 16

6.2

Switching the Machine Off ................................................................................................................. 16

MEASURING HEAD AUTOMATIC SWITCHING OFF ................................................................ 18

FLAT BATTERY INDICATION ......................................................................................................... 18

PROGRAMME CONFIGURATION .................................................................................................. 19

9.1

DATABASE Groups Configuration ................................................................................................... 20

VEHICLE DIAGNOSIS AND ADJUSTMENT ................................................................................. 22

10.1

Introduction Page ................................................................................................................................ 22

10.2

Preliminary Operations ....................................................................................................................... 23

10.2.1

Vehicle Check Preliminary Operations......................................................................................................... 23

10.2.2

Measurement Preliminary Operations .......................................................................................................... 23

10.3

Vehicle Make and Model Selection .................................................................................................... 25

10.4

Selected Vehicle Technical Specification Displaying ........................................................................ 27

10.5

Thrust Out-of-centre with Automatic Acquisition .............................................................................. 28

10.6

Measurement Preliminary Operations ................................................................................................ 30

10.7

Vehicle alignment / direct measurement operations ........................................................................... 31

10.8

Steering Procedure .............................................................................................................................. 32

10.9

Vehicle Diagnosis ............................................................................................................................... 33

10.10

Adjustment Preliminary Operations ................................................................................................... 34

Summary of Contents for RAVTD3000HP

Page 1: ...red pages 52 numerierte Seiten 52 pages numérotées 52 páginas numeradas Per eventuali chiarimenti interpellare il più vicino rivenditore oppure rivolgersi direttamente a For any further information please contact your local dealer or call Im Zweifelsfall ober bei Rückfragen wenden Sie sich bitte an den nächsten Wiederverkäufer oder direkt an Pour tout renseignement complémentaire s adresser au rev...

Page 2: ...OGÍA UTILIZADA EN EL MANUAL SIMBOLI SYMBOLS ZEICHEN SYMBOLES SÍMBOLOS VIETATO FORBIDDEN VERBOTEN INTERDIT PROHIBIDO Obbligo Operazioni o interventi da eseguire obbligatoriamente Mandatory Operations or jobs to be performed compulsorily Vorschirift Obligatorisch auszuführende Arbeitsvorgänge oder Eingriffe Obligation Opérations ou interventions obligatoires Obigación Operaciones o intervenciones qu...

Page 3: ...ement Range and Accuracy 12 4 3 Overall Dimensions 12 5 TRANSPORT AND INSTALLATION 13 5 1 Transport and unpacking 13 5 2 Installation 13 5 2 1 Power connections 13 5 2 2 Cabinet mounting 13 5 2 3 Clamp Target Mounting 14 5 2 4 Mounting the measurement head unit supports 15 6 SWITCHING THE MACHINE ON AND OFF 16 6 1 Switching the Machine On 16 6 2 Switching the Machine Off 16 7 MEASURING HEAD AUTOMA...

Page 4: ... wheels 36 10 13 Summary of DIAGNOSIS and ADJUSTMENT data 37 10 14 Additional Functions Menu 38 10 15 Printout of Measurements taken 39 11 DATABASE CUSTOMISATION 42 11 1 New Group Entry 42 11 2 New Group Deletion 43 11 3 New Vehicle Entry 44 11 4 Customised Vehicle Deletion 47 12 PROGRAMME AND DATABASE PROTECTION SMART CARD 48 12 1 DATABASE Management 48 13 ERRORS DURING MEASUREMENT 50 13 1 Data t...

Page 5: ...r power cable This product features a 3 wire plug with built in grounding It can be plugged into a socket with built in grounding only Should a grounded socket not be available for machine connection contact an electrician Do not tamper with or misuse plug Upon machine switching off Do not switch off the built in PC by unplugging it or by turning PC switch to off but follow the procedure set forth...

Page 6: ...maintenance of the machine please read the instruction manual or the manuals supplied with the individual pieces of equipment PC monitor printer and then if such doubts persist contact an authorised after sales centre or RAVAGLIOLI S p A technical assistance directly 2 1 General Preventive Measures During operation and maintenance of this machine always abide by the safety and accident prevention ...

Page 7: ...yboard Function keys allow using almost all machine functions Vehicle general data customer data and vehicle database customisation can also be entered via PC keyboard MONITOR All models feature high definition colour monitor 22 16 9 Use and maintenance instructions can be found on the manual coming with the monitor itself Comply with these instructions PRINTER CENTRAL COMPARTMENT Results are prin...

Page 8: ...res the electronic components necessary for the processing and management of the measurements made by the sensors Power supply 220 240 Vac single phase 50 60Hz Max absorbed power 500w PRINTER CENTRAL COMPARTMENT Results are printed with a inkjet colour printer for A4 size sheets Printer use and maintenance instructions can be found on the manual coming with the printer itself Comply with these ins...

Page 9: ...ED s used to light the 3D targets fitted on the wheels of the vehicle Measuring heads communicate directly with the cabin Data are transmitted VIA RADIO through modules located inside heads and cabin Characteristic angles of both axles of the vehicle are controlled and compensated by 4 CCD sensors and 2 electronic inclinometers located inside the two measuring heads Data transmission among infrare...

Page 10: ...n CCD sensors for reciprocal angle compensation Head support Power supply NiMH battery NICKEL METAL HYDRIDE 12V 4Ah Average operation with fully effective and charged battery Approx 8 hours Average recharge time Approx 12 hours Figure 1 3 4 1 Power recharge cables for measuring heads DETECTOR KEYPAD see par 3 4 2 on page 9 GREEN LED battery under charge external powering RED LED indicating that de...

Page 11: ...g adjustment The measuring heads of RAVTD3000ATS RAVTD3000NRC and RAVTD3000HP series see par 3 4 feature LED tolerance indicators during adjustment Tolerance indicator during adjustment GREEN LED flashing measurement is within tolerance exactly at the centre RED LED flashing and GREEN LED steady on measurement is within tolerance RED LED on measurement is NOT within tolerance NOTE Toe in tolerance...

Page 12: ... that shows the position see par 5 2 3 applied both on target on clamp 3 5 Clamps with target Three different types of clamps a target must be fitted on them as below described They are all of self centering type with removable tabs Figure 3 They are marked as Front Left and Right and Rear Left and Right according to the following table see Figure 4 FL FRONT LEFT FR FRONT RIGHT RL REAR LEFT RR REA...

Page 13: ...g Plates STDA124 Rotating plates STDA124 have a disc diameter of 360 mm Figure 5 3 7 Pedal depressor Is a tool used to lock brake pedal during measurement preliminary operations It has to be used as shown in the instructions displayed during programme 3 8 Steering lock is a tool used to keep vehicle steering in a fixed position It is used before the adjustment procedure as shown by the instruction...

Page 14: ... safety device master switch positioned on the rear of the machine see chap 3 1 on page 5 and chap 3 2 on page 6 Master switch cuts off machine power when set to 0 4 2 Measurement Range and Accuracy Axle Measurement Accuracy Measurement Range Measurement Total Range Front Toe 2 2 20 x 2 Partial toe 1 1 20 Set back 2 2 5 Camber 2 3 10 Caster 5 10 18 Kingpin 5 10 18 Rear Toe 2 2 20 x 2 Partial toe 1...

Page 15: ...and disposed of through authorised channels except for the pallet which could be used again for subsequent machine handling 5 2 Installation Install the machine in a dry covered and well lit place possibly closed or protected against the elements Before positioning the machine make sure the place chosen complies with applicable safety regulations and check the minimum distances from walls or other...

Page 16: ...tically 12 o clock as shown above In the menu item Configuration select the option target assembly As soon as targets are in place and have been optimised the screen represented in the figure below will appear Carefully align the 4 targets by matching the arrows with the targets above If one or more targets are not properly orientated an X symbol will appear see the rear left wheel clamp in the ex...

Page 17: ...be done in such a way that the distance from the centres of the measurement head units to the centres of the turn plates is 1200mm If you need to work on vehicles with long wheelbases turn plates can be moved forward up to another 400 mm The maximum distance from the rear wheels to the centres of the measurement head units is 3100 mm Figure 8 The figure below shows the left and right hand head uni...

Page 18: ...PC front side See chap 12 6 1 Switching the Machine On To switch the machine on and to gain access to the programme turn the special switch positioned on machine back side Once PC initialisation is completed by Windows operating system programme will be automatically enabled and the introduction page will be displayed From this page you can enable all machine functions see par 10 on page 22 Figure...

Page 19: ...1 84 64 67 E mail rav ravaglioli com DETECTOR KEYPAD PC KEYPAD DESCRIPTION It cancels It goes back to the introduction page par 10 on page 22 Final confirmation of machine switching off You have to wait for the following screen to be displayed Figure 11 Then turn the machine off with the switch positioned on machine back side WARNING The switching off procedure does not affect battery recharge sup...

Page 20: ...ff after approx 5 minutes if no data are received ex cabin is off Anyway they can always be manually switched off see par 3 4 2 on page 9 when they are not used 8 FLAT BATTERY INDICATION System displays a flat battery warning signal Figure 12 This signal is also visible on the sensor itself through the flashing of start RED LED see par 3 4 2 on page 9 Figure 12 When the residual charge is LOWER th...

Page 21: ... fitted on the machine parts type make a Bluetooth search to couple measuring heads with cabin Print Menu Print can be customised by entering workshop data selecting the type of desired printout and selecting the pre set printer if more than one printer is connected Backup Restore In order not to run the risk to lose any vehicle and customer database data it is recommended to create a backup copy ...

Page 22: ...onfiguration Select GROUPS CONFIGURATION from programme configuration page as explained in par 9 on page 19 You can edit system parameters database profile and specify which parts are fitted on the machine and parts type as well Figure 14 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It goes back to the start configuration page par 10 1 on page 22 It moves selection up It moves selection down It confirms ...

Page 23: ...t Database profiles It moves selection up displaying the following profiles It confirms selection Page Figure 15 displays a list with the different DATABASE profiles including the MAKES of the vehicles circulating in the different countries and regions all over the world Using key F5 you can hide and or display any profile so as to manage Database according to your needs Figure 16 By selecting any...

Page 24: ...av ravaglioli com 10 VEHICLE DIAGNOSIS AND ADJUSTMENT 10 1Introduction Page Upon machine switching on see par 6 1 on page16 programme start screen will be displayed You can select different functions Figure 18 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It switches machine off par 6 2 on page16 Programme configuration par 9 on page 19 It accesses customer database It selects the list with different data...

Page 25: ...asuring as described below Properly place the vehicle with the front wheels on the rotating plates Fit clamps with the four targets onto wheels Connect and switch on the 2 measuring heads on lift edges see Figure 1 Lock rotating plates Figure 19 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It goes back to previous page It continues on next page Selection of Make and Model par 10 3 on page 25 It is recomm...

Page 26: ...ases the symbols displayed on the bottom right side of the screen show the progress of the 4 target recognition See legend below Target NOT recognized GREY symbol Target recognized and in the process of being optimized GREY symbol Target recognized and optimized invalid measures YELLOW symbol Target recognized and optimized valid measures GREEN symbol Target not required in this phase BLACK symbol...

Page 27: ...or vehicles V I N consists of a 17 alphanumeric digit plate usually positioned inside engine compartment See Figure 21 Note by pressing F5 you select the search mode Through search keys such as Make name model year or VIN Figure 21 or through a manual selection Figure 22 Figure 21 Press to move cursor from model name to V I N entering field Press to continue and display the list of all the vehicle...

Page 28: ...gure 22 Make and model of the vehicle you are going to work on shall be compulsorily selected DETECTOR KEYPAD PC KEYPAD DESCRIPTION It goes back to the introduction page par 10 1 on page 22 It moves selection up It moves selection down It confirms selection and goes to the following phase It moves selection up by one page It moves selection down by one page It moves selection to list top It moves ...

Page 29: ...r 10 3 on page 25 a page showing the measurements and tolerances supplied by the manufacturer is displayed Figure 23 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It goes back to vehicle selection par 10 3 on page 25 See Key description It displays vehicle technical specifications next page and any graphic animation See Key description It changes rim diameter value It goes to out of centre operations par ...

Page 30: ... 10 2 2 on page 23 The clamps must be positioned with the targets at approximately 12 o clock so that during run out they are always clearly visible to the cameras If one or more positions are not acceptable the error message screen indicated below appears which shows an example of an improperly positioned rear right clamp Simply position the clamp at 12 o clock the program will proceed automatica...

Page 31: ...st point after that the programme shows the following page Figure 26 Start moving the vehicle backward very slowly until the vehicle arrow matches the target point Figure 27 As soon as the vehicle matches the target point STOP is displayed for about three seconds i e the time needed by the programme to take the measurements after that the programme shows the following page Figure 28 Move vehicle f...

Page 32: ... out of centre procedure as explained in par 10 5 on page 28 it is necessary to prepare the vehicle for measurement operations The following screen will be displayed Figure 30 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It goes back to out of centre Out of centre par 10 5 on page 28 It continues to the alignment procedure par 10 7 on page 31 1 Release front plates and any rear platform 2 Brake wheels wi...

Page 33: ... to vehicle alignment and direct angle detection you should have first carried out measurement preliminary operations as explained in par 10 6 on page30 Figure 31 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It goes back to measurement preliminary operations par 10 6 on page 30 When the alignment has been achieved the STOP symbol is displayed signalling that the programme is taking the vehicle measuremen...

Page 34: ... DESCRIPTION Repeat alignment and levelling procedure par 10 7 on page 31 Press this key to select the type of steering to be made It displays vehicle diagnosis page par 10 9 on page 33 Type of steering to be made Steering at 20 ACK steering at 20 with steering geometry Steering at 10 Max steering Steering procedure can also be skipped the values of the above specified data measurements will not b...

Page 35: ...displaying layout Selection of diagnosis data display in 1 2 pages It displays vehicle technical specifications it may be changed if needed par 10 4 on page 27 It displays diagnosis page with a summary of front axle measurements Figure 34 Press F5 to change diagnosis data display preferences i e on 1 or 2 pages rear and front The selection will be stored for the next diagnosis Press F4 to display ...

Page 36: ... Figure 36 10 11Rear Axle Adjustment Rear axle adjustment procedure can be made by pressing F4 from Figure 36 after carrying out adjustment preliminary operations par 10 10 on page 34 Proceed to adjustment where allowed as follows Rear camber Rear partial toe Figure 37 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It changes values displaying layout large numbers large cursors Jack Hold procedure adjustme...

Page 37: ...display an additional function menu page see par 10 14 now select Caster Adjustment Once caster values have been adjusted or even if they are not adjusted as they are deemed to be correct it is recommended to FREEZE again these values To repeat this operation press Shift F6 at the same time A grid will be displayed onto caster values to indicate that they are frozen Then adjust front axle Figure 3...

Page 38: ...Figure 39 Note Steering level indicator is displayed only to give the operator a reference of the value which should remain within the maximum alignment reading range about 22 24 After pressing F5 the page shown in Figure 40 will be displayed De freeze to enable carrying out of partial toe ins Use F2 LH partial toe in or F3 RH partial toe in When adjustment has been completed press F1 to return to...

Page 39: ...DIAGNOSIS and ADJUSTMENT data This page is displayed when vehicle adjustment has been completed after pressing F4 in the front adjustment phase see Figure 38 Figure 41 DETECTOR KEYPAD PC KEYPAD DESCRIPTION It displays the additional function menu See par 10 14 It displays vehicle technical specification page Operations completed Customer data entry and printout See par 10 15 It returns to rear adj...

Page 40: ...ELIMINARY OPERATIONS see par 10 2 1 on page 23 TOE CURVE Toe curve can be adjusted by following the displayed figures as follows Settle vehicle press F4 Position the special tool under front axle press F4 Adjust front partial toe as recommended by the manufacturer press F4 Remove tool from axle and press F4 Programme will go back to the adjustment phase CHASSIS DIAGNOSIS A graphic geometrical repr...

Page 41: ...nts taken By selecting the following key from the customer data entry page the following page will be displayed Figure 43 DETECTOR KEYPAD PC KEYPAD DESCRIPTION Repeat steering procedure par 10 8 on page 32 It stores the carried out diagnosis inside a special customer database so as to allow test later displaying par 10 14 on page 38 It displays a print preview of the test carried out par 10 15 on ...

Page 42: ...lack NOT to highlight them A report on the performed test is printed with customer data vehicle data before and after adjustment vehicle technical specifications supplied by manufacturer and any other remarks for the customer To access the data contained inside customer database press F3 from the start page see Figure 18 Legend of the printout example shown in the previous page Figure 45 1 RAVAGLI...

Page 43: ...0NRC RAVTD3000ATS Code M0215 rev 1 1 11 2012 RAVAGLIOLI S p A RAVAGLIOLI S p A Via I Maggio n 3 Pontecchio Marconi Page 41 52 40037 Sasso Marconi Bologna Italy Tel 051 67 81 511 Fax 051 84 64 67 E mail rav ravaglioli com Figure 45 3 2 1 4 5 6 7 8 9 10 ...

Page 44: ... and vehicles 11 1New Group Entry To create customised groups and store them inside database it is necessary to display the group configuration page see par 9 1 on page 20 Press Ins on the keyboard The following screen will be displayed Figure 46 Type the name of the new profile the example Figure 46 shows ITALIA and press F4 to confirm Figure 47 Now press F4 to enter the new ITALIA group and disp...

Page 45: ... 2New Group Deletion You have to display the group configuration see par 9 1 on page 20 select the customised group you want to delete then press delete press F4 to confirm Figure 49 Warning If a customised group is deleted it will no longer be possible to restore it unless you have a database backup copy By selecting All makes group using F5 a profile where all the vehicles of all the makes inclu...

Page 46: ...ure 50 on the highlighted point the make of the selected vehicle is highlighted by a red background You can enter or confirm the name of the make of the vehicle you want to create Then select and enter Vehicle model and submodel name Rear track Manufacturing start date Left wheelbase Manufacturing end date Right wheelbase Rim diameter Load conditions Front track Tank conditions Use the following k...

Page 47: ...Marconi Page 45 52 40037 Sasso Marconi Bologna Italy Tel 051 67 81 511 Fax 051 84 64 67 E mail rav ravaglioli com Figure 51 After having selected rim diameter the following data to be entered are vehicle track and wheelbase in the following screen Figure 52 Then enter tank and load conditions Now the screen will look as follows Figure 53 Highlighted point ...

Page 48: ...e point datum refers to can be adjusted or not The point to which the data refer can be adjusted To define it as not adjustable press The point to which the data refer cannot be adjusted To define it as adjustable press Once the desired option has been selected press Once angle adjustability has been specified you can enter the graphic animations Select the correct image or animation with keys the...

Page 49: ...splayed you can observe that also the just created customised vehicle is present it is listed under a separate make in alphabetical order written in italic Using the same procedure you can edit the values of a customised vehicle without having to create a new one The final screen will be like the one of Figure 54 with the additional item Edit customised vehicle Select this option to edit vehicle d...

Page 50: ...nables access to vehicle DATABASE Figure 55 Every machine has its own unique SMARTCARD that cannot be replaced with the SMARTCARD of another machine for whatever reason Should this SMARTCARD be removed or replaced programme will display an error message such as Figure 56 and will not give the authorisation to continue Figure 56 Database can be updated by downloading files from Internet Contact you...

Page 51: ...rnative to the communication of customer s SMARTCARD serial number F3 IMPORT TOKEN Manufacturer sends the release code called Token to the customer after having checked the fulfilment of requirements such as payment of the new Database Copy Token file into folder AS9 of USB flash disc e g E AS9 Token_S9RAV00100011_Main_xxxxxx enc and by selecting this key the Token will be imported by the PC throu...

Page 52: ...on failure Check that the Bluetooth communication of measuring heads becomes active both symbols should be BLUE If both symbols are BLUE the error in Figure 60 may signal a failed identification of the target s caused by one or more of the problems listed below Camera covered cap on Obstruction between target and camera Target not mounted or not in the correct position see par 10 2 2 Camera broken...

Page 53: ...Check power cable connection Check printer signal cable connection with PC 15 MAINTENANCE WARNING Before doing any maintenance job the machine will have to be disconnected from the power mains To clean plastic panels or surfaces use alcohol AVOID USING LIQUIDS CONTAINING SOLVENTS DISPLAY shall be cleaned with a dry cloth if very dirty clean it with a moist cloth then dry it Do not spray the alcoho...

Page 54: ...IDENTIFICATION DATA A Manufacturer B Model C Machine weight D Serial number E Year of manufacture WARNING It is strictly forbidden to tamper with notch somehow alter or even remove machine identification plate do not cover it with temporary panels etc as it shall always be clearly visible Said plate must always be kept clean CAUTION Should the plate be accidentally damaged removed from the machine...

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