Ransomes ZT220D Setup, Parts & Maintenance Manual Download Page 57 | Manualshive

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Ransomes ZT220D Setup, Parts & Maintenance Manual Download Page 57

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ZT 220D

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Summary of Contents for ZT220D

Page 1: ...and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine GB English RJ 1...

Page 2: ...2003 Ransomes Jacobsen Limited All Rights Reserved 2003 Ransomes Jacobsen Limited Alla r ttigheter f rbeh lles...

Page 3: ...the best results possible from Ransomes s products You can trust Ransomes replacement parts because they are manufactured with the same high precision and quality as the original parts Ransomes design...

Page 4: ...operty damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seri...

Page 5: ...ition seat over seat plate and route seat wire W through hole H in seat plate Drop seat mounting studs through seat plate holes Secure studs with four 5 16 18 whiz nuts and tighten securely b Leave en...

Page 6: ...STALL FRONT CASTER WHEELS a Remove caster wheel assemblies bolted to the pallet b Support the cradle assembly with jackstands or a hoist c Remove the shipping brackets A from the crate and cradle d In...

Page 7: ...rt with jackstands or a hoist d Install the discharge deflector F to the pusharms using 4 U bolt 4 U bolt spacers 8 5 16 18 nylock nuts The formed edge of the deflector faces upward in front of the pu...

Page 8: ...to the transport position b Lower the deck onto a set of equal height blocks A under the rear corners of the deck Place another set of blocks B under the front of the deck so that the deck top is pitc...

Page 9: ...tery always assemble the RED positive battery cable first and the ground BLACK negative cable last c Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease t...

Page 10: ...n E l e v e L e l b a c i l p p A e r e h W X p u p o T k c e h C l e v e L l i O X s k a e L r o f k c e h C X e k a t n I r i A n a e l C n e e r c S X r e n a e l C r i A n a e l C r e n a e l c e...

Page 11: ..._________ ____________________________________________________________ _______________________________________________________________ ____________________________________________________________ ____...

Page 12: ...ral lock position Sit in the seat and check one by one if the engine will crank with the parking brake off the blades on and either traction lever out of neutral lock Also make sure engine coolant tem...

Page 13: ...4 Hydro belt tensioner 1 point under engine deck service through hole in discharge deflector 5 Brake lever pivot 1 point 6 Push arms 2 points located at rear of cutterdeck under each fuel tank 7 Caste...

Page 14: ...Replace discharge deflector F 4 U bolts with 8 nuts H PERIODIC OIL CHANGES Change the hydraulic fluid and hydraulic filter after each 500 hours of operation using the same procedure given above NOTES...

Page 15: ...er F See Engine Manual 4 Remove cap C and fill the crankcase with fresh oil to the full mark on the dipstick Do not overfill See engine manual for oil specifications DAILY 1 Check oil level with the d...

Page 16: ...inspected regularly and maintained Uneven running lack of power or black exhaust fumes may indicate a dirty air cleaner To clean or replace diesel engine air cleaner element 1 Unclamp end cover Y and...

Page 17: ...screen S 2 Clean oil cooler and radiator fins by opening latch L and rotating screen S forward 3 Wipe or brush off accumulated debris 4 Unclamp and raise radiator by opening latch H Using compressed a...

Page 18: ...ades may be dangerous BLADE BALANCE Blade balance must be maintained at 5 8 oz in 19 4 g cm or less Failure to keep blades balanced causes excess vibration wear and shortened life of most components o...

Page 19: ...rol levers Loose or corroded cable terminals Charger relay function Electrical continuity Engine cranks but will not start Cold ambient temp No fuel Fuel solenoid not activated Use glow plugs per reco...

Page 20: ...ged radiator hose Cutterdeck shuts down without being turned off Engine overheating Open wiring circuit See engine overheating of troubleshooting section Replace fuse determine cause for burned fuse a...

Page 21: ...s c Measure the height of the blade cutting edge above the ground Remove pin C and set the height of cut lever D to that height d Loosen the jam nuts on the height of cut clips and adjusting screws E...

Page 22: ...t of cut pin N to the hole designated for the height of cut desired To change the height of cut 1 Lift the deck to the highest position 2 Move pin N to the selected hole 3 Lower the deck until the lif...

Page 23: ...ow alignment of the levers To adjust or align the control levers Loosen nuts B Adjust control lever position Tighten nuts B Parking brake assembly tire and deck not shown for clarity brake in ON posit...

Page 24: ...ckle 6 Rotate the turnbuckle until the corresponding wheel stops turning Lock the turnbuckle jam nuts Run the engine up to high idle to check the adjustment Readjust if necessary 7 Repeat steps 5 and...

Page 25: ...n the idler arm and use the ratchet to rotate the idler assembly enough to remove the belt Remove the belt from the idlers and center cutterdeck pulley Push belt back under engine deck 3 Remove old be...

Page 26: ...t on the correct side of the belt guides 5 Re install engine cutterdeck belt see engine cutterdeck belt replacement PUMP DRIVE BELT 1 Remove discharge deflector under engine deck 2 Remove engine cutte...

Page 27: ...to move out of the neutral lock position The operator may leave the seat with the engine running if the parking brake is on the PTO blades is off and the traction levers are in the neutral lock posit...

Page 28: ...M O C 1 3 2 R E W O P T U P T U O w k 5 9 4 1 p h 0 2 m p r 0 0 6 3 E U Q R O T T U P T U O J 4 4 b l t f 5 2 3 m p r 0 0 4 2 N O I T A C I R B U L E R U S S E R P L L U F R O N R E V O G l a c i n a...

Page 29: ...5 S I J 3 3 4 0 4 4 R 4 2 E A S 5 3 4 H 7 2 E A S 0 4 4 5 3 4 c e S 0 2 5 1 g u l P w o l G d r a d n a t S c e S 3 n o i t p O g u l P w o l G k c i u Q r e p u S W 0 0 4 C A V 5 1 1 n o i t p O r e...

Page 30: ...increments Set and forget feature allows height of cut to be set and returned to without searching from operator position SPECIFIC TORQUES BLADE BOLT TORQUE 70 FT LBS 95 Nm WHEEL HUB NUTS 225 FT LBS 2...

Page 31: ...oss ven p ditt sunda f rnuft och din varsamhet f r att uppn olycksfri drift F r b sta skydd studera handb ckerna noga L r dig det korrekta hanterandet av alla reglage Observera alla s kerhetsf reskrif...

Page 32: ...a nummer f rekommer i reklammaterial tekniska handb cker och prislistor SERIENUMMER Detta nummer f rekommer endast p din klippare Det inneh ller modellnummer f ljt direkt av serienumret Anv nd detta n...

Page 33: ...LERA S TET a Placera s ter ver s tespl ten och dra sladden W genom h let H i s tespl ten Tryck ned s tets monteringspinnar genom s tespl tens h l S kra med fyra 5 16 18 muttrar och dra fast rej lt b L...

Page 34: ...ansporten 4 INSTALLERAFR MRE LEDHJUL a Skruva loss de hopsatta ledhjulen fr n lastpallen b St tta vaggan med pallbockar eller en lyft c Ta bort transportf stena A fr n l dan och vaggan d Installera de...

Page 35: ...ler lyft d Installera utmatningsavvisaren F p tryckarmarna med fyra 4 U bultar fyra 4 U bultsdistanser och tta 8 5 16 18 l smuttrar Den formade kanten av avvisaren ska vara v nd upp t framf r tryckarm...

Page 36: ...lan yta Lyft d cket till transportl ge b S nk ned d cket p en upps ttning lika h ga block A under d ckets bakre h rn Placera en annan upps ttning block B under d ckets framsida s att d ckets topp r lu...

Page 37: ...batterikablarna b N r batteriet installeras b rja alltid med att ansluta den R DA positiva kabeln och sedan den SVARTAnegativa jordkabeln c Dra t kablarna s kert p batteripolerna och stryk p ett tunt...

Page 38: ...o K r d a k s t v l y k t g i l p m l l i t X p l l y f a r e l l o r t n o K a j l o X t e d t t a a r e l l o r t n o K r o k c l s n n i f e t n i X r g n e R n e l l i r g s g a t n i t f u l X s...

Page 39: ..._ ____________________________________________________________ _______________________________________________________________ _________________________________________________________________________...

Page 40: ...i s tet och kontrollera en funktion i taget om motorn g r runt med P bromsen urlagd kraftuttaget p och endera dragkraftsspaken ur det l sta fril get Kontrollera ven att lampan i visaren f r kylv tske...

Page 41: ...er 4 Hydrostatremsp nnaren 1 punkt under motord cket service genom h let i utmatningsavb jaren 5 Bromsspakens piv 1 punkt 6 Tryckarmar 2 punkter placerade baktill p klippd cket under vardera br nsleta...

Page 42: ...inte p f r mycket 6 S tt tillbaka utmatningsavvisarens F 4 U bultar med 8 muttrarna H OLJEBYTEN Byt hydraulolja och filter efter varje 500 driftstimmar med ovanst ende procedur ANM RKNINGAR Innan 8 un...

Page 43: ...kruva ur lock C och fyll vevhuset med f rsk olja upp till m rket Full m tstickan Fyll inte p f r mycket se motorhandboken f r oljespecifikationer DAGLIGEN 1 Kontrollera oljeniv n med m tstickan 2 Om o...

Page 44: ...pekteras och underh llas med j mna mellanrum Oj mn g ng kraftbrist eller svartrykande avgaser kan indikera ett smutsigt luftfilter F r reng ring eller byte av en dieselmotors luftrenarfilterelement 1...

Page 45: ...1 Reng r luftintagsgrill S 2 ppna sp rr L reng r fl nsarna p oljekylare och kylare med vridning av grill S fram t 3 Torka eller borsta bort ansamlat skr p 4 ppna sp rr H lossa och h j kylaren Bl s bo...

Page 46: ...gsf ljd bladet och bladets distans 3 Installera blad med bult och brickor p bladspindeln 4 Momentdra bladbulten till 95 Nm DEMONTERING AV BLAD F lj dessa instruktioner f r att undvika personskador vid...

Page 47: ...nslutningar Laddningsrel ets funktion Om det finns elektrisk kontinuitet Motorn drar runt men startar inte L g omgivande temperatur Ingetbr nsle Br nslets solenoid inte aktiverad Anv nd gl dstift enli...

Page 48: ...lang mellan expansionsk rl och kylare Skadad kylarslang Klippd ck stannar utan att bli avst ngt Motorn verhettar ppen krets Se fels kning verhettad motor Byt s kring fastst ll orsaken till den br nda...

Page 49: ...kets front och akter r p olika h jder c M t h jden f r bladets egg ovan mark Dra ut stift C och st ll klipph jdsspaken D till den h jden d Lossa l smuttrarna p klipph jdsclipsen och justerskruvarna E...

Page 50: ...det valda h let 3 S nk d cket till dess att lyftspaken stoppas av stiftet ANM RKNINGAR Klipph jden kan variera med d ckens slitage diameter eller lufttryck F r b sta resultat ska bakre d cksvalsarna j...

Page 51: ...er rikta styrspakarna Lossa muttrarna B Justera styrspakens l ge Dra t muttrarna B PARKERINGSBROMS B rja med P broms N i l get OFF 1 Koppla ur ena nden p stagen M p bromsarna p maskinens b da sidor 2...

Page 52: ...snurra Dra t vantskruvens l smuttrar Varva upp motorn till h g tomg ng f r att kontrollera justeringen Justera om vid behov 7 Upprepa stegen 5 och 6 p motsatt sida 8 Avl gsna sladd J och teranslut s t...

Page 53: ...narmen och vrid p den med sp rrskaftet s att remmen kan demonteras Avl gsna remmen fr n mellanarmen och klippd ckets remskiva Tryck remmen tillbaka under motord cket 3 Avl gsna den gamla remmen fr n m...

Page 54: ...remstyrningarna 5 S tt tillbaka remmen mellan motor och d ck se byte av remmen mellan motor och d ck PUMPENS DRIVREM 1 Ta bort utmatningsavvisaren under motord cket 2 Ta bort remmen mellan motor och...

Page 55: ...bromsen m ste vara urlagd f r att ta dragkraftsspakarna ur fril get Operat ren kan l mna s tet med motorn g ende om p bromsen r anlagd kraftuttaget bladen r avst ngt och dragkraftsspakarna i fril ge E...

Page 56: ...R P M O K 1 3 2 T K E F F E T U W k 5 9 4 1 n i m v 0 0 6 3 T N E M O M D I R V J 4 4 n i m v 0 0 4 2 G N I N J R M S S K C Y R T L L U F R O T A L U G E R k s i n a k e M E R A N E R T F U L d e m p...

Page 57: ...E A S 0 4 4 5 3 4 k e s 0 2 5 1 t f i t s d l g d r a d n a t S k e s 3 l a v l l i t t f i t s d l g a b b a n s r e p u S W 0 0 4 C A V 5 1 1 l a v l l i t e r a m r v r o t o M l e s e i D e l s n...

Page 58: ...ing av klipph jder fr n 38 mm till 112 mm i steg om 6 25 mm Funktionen st ll in och gl m bort l ter klipph jden bli inst lld och terv nd till utan s kning fr n operat rens l ge SPECIFIKA VRIDMOMENT BL...

Page 59: ......

Page 60: ...garanterad av certifiering enligt ISO 9001 f r samtliga v ra tillverkande anl ggningar Ett v rldsomsp nnande n tverk av terf rs ljare och fabriksutbildade mekaniker uppbackade av Ransomes Jacobsen Pa...

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