Ransomes RMP655 Safety, Operation & Maintenance Manual/Parts List Download Page 73

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MAINTENANCE AND LUBRICATION 8

Check The Engine Coolant Level

(a)

The level of coolant in a cold expansion tank must be between the
indicators.

(b)

If you need to fill the tank, remove the plastic cap and fill with the
correct anti-freeze mixture (see section 8.1).

(c)

Replace the plastic cap.

CAUTION

The Anti-freeze Can Damage Your Skin. Use Gloves When You Use Anti-freeze. If Anti-freeze Touches

Your Skin, Clean The Area Immediately.

CAUTION

Discard Anti-freeze As Shown In Local Safety Regulations.

Summary of Contents for RMP655

Page 1: ...h ROPS Series LB Product code RMP655 WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of its da...

Page 2: ...D 38 CUTTING CYLINDER VARIABLE SPEED CONTROL 39 TRACTION PEDAL 39 STEERING TILT CONTROL 39 HORN 39 POWER OUTLET 40 SEAT RIGHT SIDE ARMREST AND POD 40 PARKING BRAKE RELEASE VALVE 41 TOW VALVE 41 LIGHTI...

Page 3: ...er are understood to be part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you o...

Page 4: ...ame G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the environmental...

Page 5: ...so found on the engine block ROPS Serial number plate A Weight of ROPS B Date Code C Standard Used D Part Number E For Product F Serial Number ROPS Serial number plate Location The ROPS serial number...

Page 6: ...l of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batt...

Page 7: ...2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied...

Page 8: ...en 8 2 INTRODUCTION NOTES...

Page 9: ...erate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit wi...

Page 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you g...

Page 11: ...iner Always put the fuel container on the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine...

Page 12: ...hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make su...

Page 13: ...ician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Inter...

Page 14: ...ven off road a seat belt must be worn only when a rops frame is in position This warning is because a seat belt must be worn with a rops to follow the machinery directive 2006 42 EC sections 3 2 2 sea...

Page 15: ...combined value of the activities WARNING Never mow if there is a risk of lightning or you hear thunder if you are in the middle of mowing stop in a safe place turn off the engine and go inside a build...

Page 16: ...en 16 4 DECALS 4153197 A B C D E F G H J 19 4321506 a b c d e g f K L 4324674 4 1 SAFETY DECALS _____________________________________________________...

Page 17: ...Fasten Seat Belt J 4153197 Caution Stop The Engine And Remove The Starter Key Before You Pressure Wash The machine K 4164860 Caution Hydraulic Oil L 4252558 Decal Seal Plate a Read The Operator Manual...

Page 18: ...en 18 4 DECALS B F E G C A H TOTAL EQUIVIS ZS 46 4286422 API CLASSIFICATION CJ 4 D J 4 2 INSTRUCTION DECALS ______________________________________________ x 0 100 rpm x 2 700 rpm x 3 1135 rpm 4345686...

Page 19: ...er Level B 4316826 Mow Selector C 4316827 Transport Selector D 4164861 Forward Reverse Traction Pedal E 4286422 Hydraulic Fluid F 009039870 Jack Hook Point G 4164580 Lubrication Point H 4316686 Engine...

Page 20: ...en 20 5 CONTROLS 6 2 6 8 9 11 6 3 6 4 6 6 5 1 OPERATOR WORKSTATION __________________________________________...

Page 21: ...acon Switch Optional G 4 WD in reverse direction Switch H Cruise Control Switch J DPF Switch K Transport Lock L Road Light Switch Optional M Hazard Switch Optional N Right hand Unit Lift Lower Switch...

Page 22: ...ase the engine speed NOTE Operate the engine at full speed 5 2 C PARKING BRAKES ___________________________________________________ Move the orange button back and press the switch to engage the parki...

Page 23: ...switch to turn OFF 5 2 G 4 WHEEL DRIVE IN REVERSE DIRECTION SWITCH________________________ Engages 4 wheel drive while the vehicle is in reverse direction Hold the switch to keep engaged Push the fron...

Page 24: ...op the engine disengage the parking brake or drive the mower until the Regen cycle is completed and the Regen Request light turns off See 8 15 5 2 K TRANSPORT LOCK SWITCH _____________________________...

Page 25: ...ntinue to rotate for 3 seconds Lowering the unit within 3 seconds will let the blade continue rotating without stopping If the lever is held and the unit lifts above the cross cut position the unit wi...

Page 26: ...t a pop up screen will become visible over the top of the warning screen The operator must confirm the fault before they can move to the main screen 5 2 Z 4 FIRST SCREEN ______________________________...

Page 27: ...rt until all the items in the list are correct 5 2 Z 7 BRIGHTNESS CONTRAST SELECT _______________________________ To change the Brightness or the Contrast press the button below the icon 5 2 Z 8 BRIGH...

Page 28: ...he count Press the button to accept and move to the month underlined Press the button up and down to move the count Press the button accept and move to the year underlined Press the button accept 5 2...

Page 29: ...the controller finds are recorded When 50 faults are recorded the fault that next occurs will write over the oldest fault This information is got with the service tool or can be seen on the errors pa...

Page 30: ...TIL SERVICE_____________________________ Select the time until service and accept 5 2 Z 20 TIME UNTIL SERVICE ____________________________________________ This screen displays the time until the servi...

Page 31: ...button to return to I O diagnostics menu For pin designations see section 11 Diagnostics Water Temp deg C 80 5 Fuel Level pct 100 Sys Voltage V 11 8 Cutter h 0 0 SW Vers DP250 70055160_S0181_P0131 Co...

Page 32: ...see section 11 5 2 Z 28 CONNECTOR J6_________________________________________________ This screen shows the status of the J6 connectors Press the left side button to return to I O diagnostics menu Fo...

Page 33: ...language The options will be in the correct language i e English Deutsch Francais Danish Swedish Dutch and Espa ol Press the button to return to previous menu 5 2 Z 31 AUTOMATIC CREEP CONTROL_________...

Page 34: ...s the button up and down to move between litre gal and imperial gal Press the button to return to previous menu Select the temperature and accept Press the button up and down to move between C and F P...

Page 35: ...sound four times every 4 seconds and the red LED s will flash four times every 4 seconds This will continue until the machine has been driven to an area with a slope of less than 19 Press the button...

Page 36: ...ass and debris Press the button below the to confirm the fault 5 2 Z 38 WARNING ENGINE FAULT ________________________________________ When this screen is shown there is an engine fault Stop the engine...

Page 37: ...earliest opportunity to avoid possible hydraulic system damage Press the button below the to confirm the fault 5 2 Z 42 WARNING HYDRAULIC OIL LEVEL LOW ____________________________ When this screen i...

Page 38: ...45 WARNING TST TILT SENSOR TECHNOLOGY FAULT ________________ When this screen is shown there is a fault with the TST Stop as soon as possible and contact your service dealer Press the button below th...

Page 39: ...forward speed that you need To stop Carefully return the foot pedal to the Neutral position To move in the reverse direction press the bottom B of the foot pedal 5 5 STEERING TILT CONTROL ____________...

Page 40: ...ard a Release the hand wheel A b Use both hands to lift or lower the armrest The armrest will move in a an arc X c When the correct position is reached tighten the hand wheel A To rotate the pod in th...

Page 41: ...e parking brake see section 5 9 2 Turn screw A located on the right side of the left hand side of the transmission pump three complete turns counterclockwise Set the steering wheel so that the rear wh...

Page 42: ...en 42 5 CONTROLS NOTES...

Page 43: ...s are in good condition 2 Check the fuel supply radiator coolant level engine crankcase oil level and air cleaner is clean All fluids must be at the full mark with the engine cold 3 Make sure all cutt...

Page 44: ...the engine between each test Test 1 Shows the normal start procedure The operator must be in the driver seat and the cutter switch disengaged the park brake switch on and the traction pedal in the neu...

Page 45: ...roadway parking areas cart paths Stones released from the equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutter motors and li...

Page 46: ...s 1 With the lift arms A in the lower position align cutting unit mounting bracket B with shaft fitted with spacers C and D 2 Fit locking collar E to shaft fasten with screw and washer F Centre unit 1...

Page 47: ...the NEUTRAL position and the mow switch is turned off The throttle must be in the center position 2 Turn the ignition switch to start position If engine does not start after 3 5 seconds return key to...

Page 48: ...ress the cutting unit switch found on the control panel 4 Release the parking brake and drive in a forward direction 5 Set a speed compatible with the surface and gradient you are cutting When you ope...

Page 49: ...bsen Cutting Unit Tool part number 4184540 see below or stout stick put into the cutting cylinder between the blades 9 Rotate the cylinder with either the Cutting Unit Tool or Stout Stick until the ob...

Page 50: ...r to bottom blade and return the controls to the normal mow positions Ransomes Jacobsen grinding paste PROCEDURE 1 Apply an even coat of Backlapping compound to the entire length of each blade of the...

Page 51: ...ooks before towing 6 13 SLINGING AND JACKING THE MACHINE__________________________________ Slinging When slinging the machine a set of four damage free wheel clamps must be used similar to the one sho...

Page 52: ...5 When descending a steep slope always lower implements to the ground to reduce the risk of mower overturning Correct tyre pressure is essential for maximum traction See Specification WARNING To decr...

Page 53: ...Machine Is Being Used Whether Cutting Grass Or Not On Slopes The Rops Frame Must Be Deployed And The Seat Belt Used This Rationale Is Based On The Fact That A Seat Belt Must Be Worn With A Rops To Co...

Page 54: ...in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30...

Page 55: ...en 55 OPERATION 6 NOTES...

Page 56: ...in position and all hardware tight f Keep the tyres correctly inflated When you make the adjustments or repairs do not wear jewelry or loose fitting clothing Refer to the illustrations in the Parts M...

Page 57: ...FLOATING HEAD FRONT ROLL SETTING SPORT 200 ______________________ 1 The right hand end of the front roll is fixed To set the roll parallel to the bottom blade rotation of an eccentric clamping nut A o...

Page 58: ...the bottom blade 2 The correct on cut must be achieved with the adjustment mechanism slack i e between notches A requirement of the hand adjustment is that the cylinder must always be moved towards th...

Page 59: ...o adjustments 7 6 FRONT AND REAR ROLL BEARINGS _____________________________________ The roll bearings are self adjusting taper roller bearings and require no adjustment 7 7 GRASS DEFLECTOR __________...

Page 60: ...stalled correctly If the seat does not operate correctly have the seat repaired in a GRAMMER workshop Check the seat for damage to the seat suspension and bellows or for an incorrect curve in the lumb...

Page 61: ...old on to the seat cushion Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjust...

Page 62: ...nt damage to the compressor during the weight adjustment the compressor must be operated for less than 1 minute 7 10 2 Front and back ADJUSTMENT _________________________________________ To release th...

Page 63: ...cap see the arrow from the cover Loosen the hexagon nut size 13 mm below the cover Adjust the armrests to the correct position 5 steps and tighten the nut again Replace the cap above the nut 7 10 6 AR...

Page 64: ...or cleaning CAUTION Be careful with the backrest it can move forward and cause injury Lock the backrest in position when you clean the backrest cushion Attention Do not use a pressure washer to clean...

Page 65: ...en 65 ADJUSTMENTS 7 NOTES...

Page 66: ...ting E Cylinder Bearing Housing F Cutting Unit Rolls FLUID REQUIREMENTS Quantity Type Engine Oil with filter 9 5 litres 2 1 Imp gals 2 51 US gals 10 30W see specification below Hydraulic Oil with filt...

Page 67: ...en 67 MAINTENANCE AND LUBRICATION 8 F F D D D D F F F F F F B B A A A A E E F F F F F F E E...

Page 68: ...djust Fan Belt Tension Check Air Intake Hose Every 400 hours Change Engine Oil Change Engine Oil Filter Cartridge Every 500 hours Replace Fuel Filter Cartridge B Clean Water Separator A Remove the Sed...

Page 69: ...3 3 3 3 3 3 3 3 3 3 The jobs indicated by must be done after the first 50 hours of operation 3 Consult your local Kubota Dealer for this Service The items listed above marked are registered as emissio...

Page 70: ...instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operation and maintenance during the first 50 ho...

Page 71: ...el ground remove the dipstick A clean with a cloth and replace in position b Remove the dipstick A again and check the oil level The oil must be between the two level indicators B on the dipstick c Fi...

Page 72: ...ine fan belt see maintenance chart and replace the belt see maintenance chart Replace the clamps and hoses see maintenance chart Have your Ransomes Jacobsen Dealer check the cooling system if you need...

Page 73: ...If you need to fill the tank remove the plastic cap and fill with the correct anti freeze mixture see section 8 1 c Replace the plastic cap CAUTION The Anti freeze Can Damage Your Skin Use Gloves Whe...

Page 74: ...en the difference in hydraulic pressure across the filter is greater than 16 to 20 psi 1 1 to 1 4 BAR the hydraulic oil filter warning will be shown on the visual display To make sure continued protec...

Page 75: ...arator a Stop the engine Open the air vent 2 at the top of water separator b Open the drain valve 3 at the bottom of the water separator and drain the water Water will drain before the fuel When fuel...

Page 76: ...he old elements carefully Clean the inside of the filter housing Make sure dust and other particles do not get into the engine inlet hose Inspect the new elements Do not use a damaged element and neve...

Page 77: ...ou try to jump start the mower check the condition of the drained battery b Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery c Connect t...

Page 78: ...or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps WARNING Charge...

Page 79: ...ngine will enter Active Regen state unless Inhibit Regen switch is in the INHIBIT position Normal Active Regen is completed in approximately 20 minutes If the particle material level does not decrease...

Page 80: ...ore you disconnect any hydraulic component tag or mark the location of each hose then clean the area around the fittings To stop the entry of dirt into the system when you disconnect the component be...

Page 81: ...he wheel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown When possible tighten nuts in the top position Che...

Page 82: ...ar the seat belt with the ROPS in the folded position CAUTION Keep the ROPS hardware correctly fastened Do not do any welding operations Do not drill change or bend the ROPS Replace damaged ROPS Do no...

Page 83: ...ts wax with a good grade of one step cleaner wax Repair damaged metal surfaces and use Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection NOTICE Do not wash any p...

Page 84: ...tion To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine While the engine is warm remove the drain plug drain the oil from the crankcase an...

Page 85: ...en 85 MAINTENANCE AND LUBRICATION 8 8 20 LUBRICATION OF CUTTING UNITS AND LIFT ARMS ________________________ Wing Pivot Arm A Front Pivot Arm B Centre Pivot Arm C B A A C...

Page 86: ...en 86 8 MAINTENANCE AND LUBRICATION Cutting Unit Mounting D Bearing Housings E Rolls F F D E F D F E...

Page 87: ...en 87 MAINTENANCE AND LUBRICATION 8 NOTES...

Page 88: ...that the lubricating oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours o...

Page 89: ...radiator screen or radiator fins are dirty Clean screen or fin carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Re...

Page 90: ...e wave tip to tip distance is approxi mately 6 8 in 15 20 cm Colour variation light to dark may also be noticed This condition is usually caused by a rocking motion in the cutting unit s This conditio...

Page 91: ...from one side of a cutting unit to the other or from one cutting unit to another Check HOC adjustment of cutting units Refer to Parts Maintenance Manual Worn roller bearings or deck caster wheels Che...

Page 92: ...nding areas resulting in a light green or even brown patch This is usually caused by an excessively low height of cut HOC setting and or uneven turf Probable Cause Remedy HOC height of cut settings ar...

Page 93: ...tes direction of travel Stragglers are scattered blades of uncut or poorly cut grass Probable Cause Remedy Dull cutting blades Sharpen or replace blade Mowing ground speed is too fast Reduce mowing gr...

Page 94: ...sively Cutting units don t overlap during turns or on side hills Turn less aggressively to allow cutting units to over lap Change mowing direction or pattern on side hills Tire mats down grass before...

Page 95: ...posit of clippings concentrated at one end of cutting unit s or between two cutting units forming a line in the direction of travel Probable Cause Remedy Grass is too tall Mow more often Mowing while...

Page 96: ...cut ad justment from one cutting unit to another Probable Cause Remedy HOC inconsistent from one cutting unit to another Check adjust HOC on cutting units to same height Refer to Maintenance Section D...

Page 97: ...en 97 QUALITY OF CUT 10 NOTES...

Page 98: ...en 98 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6 11 1 FUSE AND RELAY COMPONENT IDENTIFICATION _________________________...

Page 99: ...ircuits 1 20A Key Switch to Machine Control Unit 2 10A Key Switch to Air Seat 3 5A Key Switch to Mow Switch 4 5A Key Switch to Visual Display 5 5A Key Switch to Alternator 6 5A Key Switch to Transport...

Page 100: ...en 100 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6...

Page 101: ...Box to Engine Master Relay 4 5A Splice to Start Circuit Signal 5 20A I P from M Positive Splice to O P to Engine Control Unit 6 7 5A I P from M Positive Splice to EGR MAF And SVC Connectors MAXI FUSE...

Page 102: ...en 102 11 FUSES RELAYS AND CONTROLLER NOTES...

Page 103: ...HP rpm 48 6 kW 2700 rpm 66 1 HP 2700 rpm Maximum Torque Rotating Speed 19 5 N m min 1600 rpm 20 2 kg m min 1600 rpm Maximum Bare Speed 2900 rpm No load Idle Speed 775 to 825 rpm Firing order 1 3 4 2...

Page 104: ...kg 3384 lb Maximum Front Axle Loading 1500 kg 3307 lb Maximum Rear Axle Loading 850 kg 1874 lb Weight of one Magna 250 4 Knife Cutting Unit Fixed 66 kg 145 5 lb Weight of one Magna 250 6 Knife Cuttin...

Page 105: ...en 105 SPECIFICATIONS 12 A G F B H C K D E J...

Page 106: ...acement piston pump Front high torque fixed displacement piston wheel motors Full time auto 4WD forward on demand in reverse Speeds Cutting 0 12 km h 0 7 5 mph Forward 0 6 4 km h 0 4 mph Reverse Trans...

Page 107: ...eference to Hand Arm Standards BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2002 Whole body vibration measurement was carried out with the machine traveling in a straight line at a speed close to 6 km h on...

Page 108: ...ound Pressure Standard EN ISO 3746 2010 Measured Sound Pressure 87 4 dB A 0 33 When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise...

Page 109: ...llowance is included for normal overlaps and turning at the end of each cut Magna 250 Sport 200 Fixed Sport 200 Floating Verticut Construction Heavy duty welded pressed steel construction Reel Length...

Page 110: ...ll Darina R2 lithium grease or equivalent 12 10 ACCESSORIES_______________________________________________________ Air Suspension Seat MSG75 Kit Kit number LMAC560 Lights and mirror Kit Kit number LMA...

Page 111: ...Agents 2002 44 EC Vibration Physical Agents 97 68 EC NRMM Engine Emissions RQIRUPLW VVHVVPHQW RGQRFHQt SOQ Qt SRGPtQHN 2YHUHQVVWHPPHOVHVYXUGHULQJ RQIRUPLWHLWVEHRRUGHOLQJ 9DVWDYXVKLQGDPLQH 9DDWLPXVWHQP...

Page 112: ...hnical file and who is established in the Community 3RGSLV RVRE RSUiYQ Qp VHVWDYLW SURKOi HQt MPpQHP Y UREFH GU HW WHFKQLFNRX GRNXPHQWDFL D RVRE RSUiYQ Qp VHVWDYLW WHFKQLFNp VRXERU D DOR HQp Y UiPFL Y...

Page 113: ...Q FRPSOHWD GHO IDEULFDQWH 7LOOYHUNDUHQV I UHWDJVQDPQ RFK NRPSOHWWD DGUHVV ULUW NLVKHLWL RJ IXOOW KHLPLOLVIDQJ IUDPOHL DQGD LUPDQDYQ RJ IXOO DGUHVVH IRU SURGXVHQWHQ MAGNA 250 x 6K FX RHD HAND SPANNER M...

Page 114: ...sammenzustellen und die in der Gemeinschaft niedergelassen ist Gedeeltelijk voltooide machinerie mag niet in dienst worden genomen totdat er voor de definitieve machinerie waarvan gedeeltelijk voltooi...

Page 115: ...en 115 SPECIFICATIONS 12 NOTES...

Page 116: ...l dealer or distributor SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier When service attention or spares are required...

Page 117: ......

Page 118: ...rica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality...

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