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IL-246-B

REA/Vector Applicators Spray Techniques

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SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

REQUIREMENTS

REQUIREMENTS

REQUIREMENTS

REQUIREMENTS

REQUIREMENTS

Personnel

Personnel

Personnel

Personnel

Personnel

Operators must NOT

NOT

NOT

NOT

NOT wear gloves that

insulate them from the applicator handle.

ALL personnel in the spraying area MUST

MUST

MUST

MUST

MUST

wear non-insulating shoes or alternative
grounding devices so they will be grounded
through the conductive floor.  (See ITW
Ransburg "Personnel Grounding" Safety
Bulletin.)

Personnel entering a waterborne paint isolation
enclosure MUST

MUST

MUST

MUST

MUST be sure that the system and

the Warning Light are OFF!

OFF!

OFF!

OFF!

OFF!  The grounding

hook must be attached to the paint supply
BEFORE

BEFORE

BEFORE

BEFORE

BEFORE contact, especially during the
addition of fluid!  The gate MUST

MUST

MUST

MUST

MUST be closed

and the interlocks functioning during use.  (See
the appropriate ITW Ransburg equipment
manual.)

The operator MUST

MUST

MUST

MUST

MUST turn the power supply

OFF

OFF

OFF

OFF

OFF before cleaning or servicing the
equipment.

NEVER

NEVER

NEVER

NEVER

NEVER immerse an applicator in any liquid.

Exhaust fans MUST

MUST

MUST

MUST

MUST be ON

ON

ON

ON

ON during spraying.

Environment and Equipment

Environment and Equipment

Environment and Equipment

Environment and Equipment

Environment and Equipment

The spray booth (including its floor), paint
reservoir (except waterborne), and conveyor
MUST

MUST

MUST

MUST

MUST be grounded.

An adequate, grounded, protective enclosure
that will assure safe isolation from personnel
must surround the supply of waterborne paints.
(See OSHA Standard 1910.107 (h) (10).)

The spray target and all supporting holders,
hooks, and conveyors MUST

MUST

MUST

MUST

MUST be grounded to

the supporting structure.  All support devices
MUST 

MUST 

MUST 

MUST 

MUST be free of accumulated coating
material.

All conductive objects in the spraying area
MUST

MUST

MUST

MUST

MUST be removed or grounded.

A pressure EXPLOSION may occur if
HALOGENATED HYDROCARBON solvents
are used in PRESSURIZABLE fluid systems
having ALUMINUM or GALVANIZED parts.
(See ITW Ransburg "Danger - Explosion
Hazard" and "Halogenated Hydrocarbon"
Safety bulletins.)

The high voltage power supply MUST 

MUST 

MUST 

MUST 

MUST be

grounded and located outside of the Hazard
Area.  (See the appropriate ITW Ransburg
equipment manual.)

Appropriate, functioning fire extinguishing
equipment MUST 

MUST 

MUST 

MUST 

MUST be provided.

Good housekeeping is essential to safe
operation.  Cleanup and maintenance
schedules should be established by the user.
Maintenance and safety cards should be
posted in clear view of the operator.

All flammable liquids MUST

MUST

MUST

MUST

MUST be in approved,

grounded safety containers.  Not more than
one gallon should be in any container and the
total amount in the spray area should be no
more than the minimum required for the
operation.

All applicators MUST

MUST

MUST

MUST

MUST be maintained within

proper operating limits.  (See the appropriate
ITW Ransburg equipment manual for short
circuit current tests.)

Summary of Contents for REA

Page 1: ...p this T this manual Keep this T this manual Keep this T this manual Keep this T this manual Keep this Technical Manual echnical Manual echnical Manual echnical Manual echnical Manual for future refer...

Page 2: ...This manual has been changed from IL 246 A IL 246 A IL 246 A IL 246 A IL 246 A to revision IL 246 B IL 246 B IL 246 B IL 246 B IL 246 B Reasons for this change are noted under Manual Change Summary in...

Page 3: ...PPLICATOR SPRAY TECHNIQUES USE THE RIGHT TECHNIQUE FANCONTROL PATTERN FLATSURFACES HORIZONTALPASSES VERTICALPASSES APPLICATOR TO TARGET DISTANCE OVERLAP TRIGGERING LARGEOBJECTS TUBULARWORK RECESSEDARE...

Page 4: ...REA V REA Vector Electrostatic Applicators ector Electrostatic Applicators ector Electrostatic Applicators ector Electrostatic Applicators ector Electrostatic Applicators Savings of 25 to 50 in paint...

Page 5: ...ly a 3 inch width minimum to approximately a 14 inch maximum Fan widths and overall pattern appearances are illustrated Minimum Maximum P P P P PA A A A ATTERN TTERN TTERN TTERN TTERN POOR PATTERN POO...

Page 6: ...tate the nozzle to shift the fan pattern thenholdingtheapplicatoratrightangles to the object move the applicator in a straight vertical path as illustrated FLA FLA FLA FLA FLAT T T T T SURF SURF SURF...

Page 7: ...ANCE ANCE ANCE Thedistancebetweentheapplicatorandthetarget influencestheappearanceofthefinalfinishcoating of the object If the applicator is held too close under 4 inches runs and sags with the excess...

Page 8: ...erent compositions of objects being coated Individual spray coating operational experience should provide the guidelines for efficiency in this instance TRIGGERING TRIGGERING TRIGGERING TRIGGERING TRI...

Page 9: ...e coated in segments the size of each segment being the length the spray applicator operator can comfortably span Each segment should be blended with the adjacent segment using feathering or over lapp...

Page 10: ...ect fan position but excessively wide fan may produce more overspray if used in this position D A wide fan tilted at an angle may also work well Wide fans have slower forward velocity SUGGESTION SUGGE...

Page 11: ...idth to effectively increase delivery rate per inch of pattern width Then paint the more readily accessible areas the electrostatic process with its wraparound and opposite attraction characteristics...

Page 12: ...applicator in an arc hold applicator steady in a position at right angles to the object and move applicator in a straight path parallel to object Be sure applicator is held closer to object being coat...

Page 13: ...f target When painting large objects a section at a time use feather stroke for blending sections together Avoid excessive overlap to prevent runs and sags with excessive film thickness Tubular compon...

Page 14: ...terborne and conveyor MUST MUST MUST MUST MUST be grounded An adequate grounded protective enclosure that will assure safe isolation from personnel mustsurroundthesupplyofwaterbornepaints See OSHA Sta...

Page 15: ...IL 246 B REA Vector Applicators Spray Techniques 12 12 12 12 12 NOTES NOTES NOTES NOTES NOTES...

Page 16: ...IL 246 B REA Vector Applicators Spray Techniques 13 13 13 13 13 NOTES NOTES NOTES NOTES NOTES...

Page 17: ...licators Electro Air Spray REA Vector Applicators Electro Air Spray REA Vector Applicators Electro Air Spray REA Vector Applicators Electro Air Spray Techniques Techniques Techniques Techniques Techni...

Page 18: ...366 Fax 419 470 2071 www itwransburg com T T T T Technical Support Representative will direct you to the appropriate telephone echnical Support Representative will direct you to the appropriate teleph...

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