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SPRAYEZ-3000 Polyurethane Proportioner User Manual

SPRAYEZ-3000 POLYURETHANE

SPRAY MACHINE USER MANUAL

Important Safety Instructions

Read all warnings and instructions in this manual. Save these

instructions.

Standard Technical Parameters,

Summary of Contents for SPRAYEZ-3000

Page 1: ...urethane Proportioner User Manual SPRAYEZ 3000 POLYURETHANE SPRAY MACHINE USER MANUAL Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Standard Technical Parameters ...

Page 2: ...ANT Never mix ISO and POLY pumps hoses Add Throat seal liquid TSL into the TSL cup before use if there is no TSL you can not use the machine Check TSL before each use of the machine Circulate the A side fluid weekly if equipment is not used Any questions please contact us 877 772 9629 ...

Page 3: ...er User Manual 3 Contents 1 Warnings 4 2 Important Two Component Material Information 8 3 Flow Charts of Raw Material 10 4 System Installation 11 5 System Operation 18 6 Check for Fluid Flow System and Equipment Problems 22 7 Drawings 24 ...

Page 4: ......

Page 5: ...ng must be done by a qualified electrician and comply with all local codes and regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Alwa...

Page 6: ...xplode To help prevent fire and explosion Use equipment in well ventilated only Eliminate all ignition sources such as pilot lights cigarettes plastic drop cloths and portable electric lamps Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switch on or off when flammable fume arepresent Ground all equipment in the workarea H...

Page 7: ...ment is not in use Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manual Use fluids and solvents that are compatible with equipment wetted parts See Technical Date in all equipment manuals Read fluid and solvent manufacturer s w...

Page 8: ...ctive guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply s BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled co...

Page 9: ...revent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for e...

Page 10: ...n varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO lube pump reservoir if installed filled with DOP The lubricant creates a barrier between the ISO and the atmosphere Use moisture proof hoses specificall...

Page 11: ...SPRAYEZ 3000 Polyurethane Proportioner User Manual 10 3 Flow Charts of Raw Material ...

Page 12: ... mainframe 3 Connect air lines from mainframe to transfer pumps See figure 1 2 Figure 1 Air pressure regulator for mainframe Used to adjust the mainframe air pressure pull the knob to adjust the air pressure to increase the air pressure to reduce the air compressor press the knob to lock it Mainframe air manometer Displays the mainframe air pressure when the mainframe air regulator is adjusted the...

Page 13: ...essor enters the system though this connector Heated hose air connector This connector connects the air line in the heated hose to provide compressed air as power to the foam gun Transfer pumps air connector Connects air lines to A and B transfer pumps separately to provide compressed air as power to A and B transfer pumps 4 2 Installation of raw material transfer system Lead the POLY and ISO from...

Page 14: ... User Manual 13 1 Installation of transfer pump system Open the drum put in the material transfer pump slowly till to the bottom Figure 3 Connect the transfer pump hose and the booster pump entrance of the mainframe respectively As figure 3 ...

Page 15: ...of heating hose Connect the heated hose to the mainframe and spray gun respectively See figure 4 Connect one of the heated hose power wire to the 0v tap and connect the other wire to the tap that gives you 40 amps or less on the heated hose See Figure 5 5 ft whip 50 ft heated hose ...

Page 16: ...ill stop working but the equipment will still be electrified Be sure to cut off the main power if you want to maintain the equipment After finishing maintenance turn the knob clockwise then it will reset and the equipment recovers to working state WARNING Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly Be s...

Page 17: ...hree times the LED digital Continues flashing 3 Press or to set the temperature 4 Press SET one time to finish the setting Counts For recording the booster pump stroke count press the reset button on counter back to zero ON OFF Switch for Machine This switch controls the booster pump movement It has two positions WORK and RESET In the WORK position the air motor drives the booster pump building pr...

Page 18: ...otor from freezing in cold winter the air motor has a heating band the switch for air motor heater is in the electrical box if do not use air motor heater you can turn it off See Figure 9 The power supply of the air motor heater is AC40V from the transformer never disconnect the power supply of air motor heater Figure 9 ...

Page 19: ...gure 10 2 Check that all connections are tight 3 Check the connection of power line and make sure it is properly grounded 4 Check that all switches on the control panel are in the OFF position 5 Check that the air supply regulator is in the OFF position Don t put any parts of body in the range of spray Don t let the gun point to someone Don t look into the hole of the gun mixing chamber Please use...

Page 20: ...ect The operator must fully understand every part on the control panel NOTICE Proper system setup startup and shutdown procedures are critical to electrical equipment reliability Failure to follow safety procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty WARNING Do not operate this machine without all covers and shrouds in place ...

Page 21: ...n Switch for Heater button shut down the heated system 2 Press Hose Switch shut down the heated hose system 3 Turn ON OFF Switch for Machine to Reset position 4 Close two valves on the gun block 5 Pull the gun trigger several times to clean the gun and then grease it 6 Close the air supply of the whole system 7 Disconnect the power cord from the whole system 8 Clean up the site confirm the daily s...

Page 22: ... of the system Flush the A side of system with the flush fluid and then fill the A side line with the storage fluid NOTICE You need to change the seal element if the grease in the oil cup discolors in a short time NOTICE Discharge all the air pressure and hydraulic pressure before repairing or maintaining the system NOTICE Isocyanate will crystallize when exposed to air all inlet and outlets must ...

Page 23: ...e 6 1 Make sure pressure on both A and B hoses are equal before spraying If one is higher pressure bleed off some pressure on the higher side until they are equal 1 If the raw material pressure is too low check the following 1 Is there any raw material in the drum 2 What s the temperature of raw material A If temperature is above 85 degrees on the closed cell poly it may foam up in the drum B Low ...

Page 24: ...SPRAYEZ 3000 Polyurethane Proportioner User Manual 23 ...

Page 25: ...SPRAYEZ 3000 Polyurethane Proportioner User Manual 24 Circuit Diagram Single phase 220V ...

Page 26: ...SPRAYEZ 3000 Polyurethane Proportioner User Manual 25 Booster Pump Decomposition Diagram ...

Page 27: ...COATINGS INC BE LIABLE FOR MALFUNCTION DAMAGE OR WEAR CAUSED BY THE INCOMPATIBILITY OF SPRAY EQUIPMENT AND COATINGS INC EQUIPMENT WITH STRUCTURES ACCESSORIES EQUIPMENT OR MATERIALS NOT SUPPLIED BY SPRAY EQUIPMENT AND COATINGS INC OR THE IMPROPER DESIGN MANUFACTURE INSTALLATION OPERATION OR MAINTENANCE OF STRUCTURES ACCESSORIES EQUIPMENT OR MATERIALS NOT SUPPLIED BY SPRAY EQUIPMENT AND COATINGS INC...

Page 28: ...RPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY SPRAY EQUIPMENT AND COATINGS INC THESE ITEMS SOLD BUT NOT MANUFACTURED BY SPRAY EQUIPMENT AND COATINGS INC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER IN NO EVENT WILL SPRAY EQUIPMENT AND COATINGS INC BE LIABLE FOR INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM SPRA...

Page 29: ...SPRAYEZ 3000 Polyurethane Proportioner User Manual 28 NOTE ...

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